Posts

Modular construction in schools: a modern and speedy solution

School buildings are in crisis. With many UK school buildings in poor condition and requiring urgent attention, funding for schools to refurbish and rebuild is also in short supply. But modular construction using structured insulated panels systems (SIPs for short) offers a fast, efficient, cost-effective and environmentally friendly solution.

Quick construction

Usually prefabricated in a factory and delivered fully-formed to the school site, classroom buildings constructed using modular SIPs panels are ideally suited to busy schools. Although the factory line approach suggests a rigid and uniform construction process, SIPs panel construction is in fact a flexible method – schools don’t have to stick to a one-size-fits-all template but can work with architects to design a classroom building that will meet their needs.

Importantly for schools requiring urgent refurbishment, the off-site construction method has several advantages that can help schools to get their new buildings up and running speedily.

Classrooms prefabricated using SIPs panels can be constructed and installed in a matter of weeks, because the site preparation work and off-site construction stages can be carried out simultaneously. With the prefabrication process taking place under cover, the project can go ahead whatever the weather. And by reducing the amount of time spent on-site, noisy and disruptive building work that might interrupt the school day can also be kept to a minimum.

Cost savings

A building project that is quick to complete and does not involve intrusive construction work translates into cost savings for the school – a vital concern in these cash-strapped times. Modular buildings are likely to provide a better return on investment than traditional builds. With excellent insulation properties, construction using SIPs panels also results in lower energy bills, because the classrooms retain warmth well and require only minimal heating.

For schools looking to the long term, durability is an important concern. Built using high quality, sustainable materials, modular SIPs panel classrooms can be expected to serve the school for as many as 50 years – providing a solution that offers real value for money and can be relied upon to last well into the future. (Modular buildings can even be uprooted and installed at another site, if the school relocates).

Comfortable learning spaces

Why is the state of our school buildings such an important issue? As well as being a potential health and safety concern, constructing comfortable learning spaces is vital for both teachers and pupils. According to a 2016 RIBA survey reported by Building Specifier, as many as 1 in 5 teachers have thought about leaving a school because of the environment they have to work in. So, creating a pleasant teaching space is high on the list if schools are to improve staff morale and retain valued teachers.

Learning environments can have a big impact on outcomes for children, too. From issues like lighting and air quality to factors like natural light and classroom structure, pupils do better in well-designed classrooms built from high quality materials.

Classroom construction using SIPS panels helps to address some of these issues, resulting in comfortable learning spaces that promote better engagement from all classroom users. Due to their structure and composition, SIPs panels offer excellent thermal performance, eliminating draughts and keeping out the cold and damp. The slimline profile of a SIPs panel also means thinner walls – and therefore more space inside the classroom. Finally, modular buildings constructed from SIPs panels have an aesthetically pleasing, modern appearance.

 

Author biography

Steve Warr is the Director of Green Modular, a company which supplies unique and environmentally-friendly outdoor modular buildings as effective space solutions. Each modular building can be tailored to suit every space or budget and they are perfect for school buildings, mobile classrooms, meeting rooms or offices. Steve is passionate about the environment and creating sustainable and stylish solutions for extra space.

/0 Comments/by

Building for builders

,

Paul Gouland, Marketing Director at Clugston Construction, explores the design and build of Leeds College of Building’s new state-of-the-art campus development, and explains how it was delivered successfully through the YORbuild2 regional framework.

Leeds College of Building has built an exceptional reputation for first-class further education on construction, educating future construction professionals since 1960, and offering over 200 courses across a huge range of disciplines. So, when the college set about ambitious plans for a brand-new £13m campus development in Leeds’s South Bank, they knew only an exemplary build would do.

Using the YORbuild2 Contractors Framework to quickly procure its delivery team, Clugston Construction and architectural practice Fuse Studios were appointed, and immediately set about planning the complex logistics and timetable to deliver the whole project.

With such a challenging build programme, and in order to achieve the high standards that Leeds College of Building required, Clugston knew that a collaborative approach with the College was fundamental to seamlessly deliver a comprehensive scheme within tight timescales. By engaging with the client and design team from the early stages of the scheme, Clugston Construction have built a close relationship with the College and design team to ensure effective communication is maintained throughout the building phase.

Supported by an £11.9m grant through the Leeds City Region Enterprise Partnership (LEP) growth deal, the state-of-the-art building, which is located alongside the College’s existing South Bank campus, will consist of a 5,200m2 four-storey building with a range of classrooms, workshops and technical support areas.

At the heart of the new facility sits an imposing full height atrium which splits the facility in two clear areas, with the workshops located on one side of the building and the classroom areas situated on the other. Topped with a pair of polyester powder coated (PPC) aluminium framed glazed roof lights, which flood the facilities with natural light, this creates a stunning central space which houses a café and student meeting areas.

A glazed balcony running around the perimeter overlooking the central area maintains an open airy feel, allowing access to the classrooms, meeting rooms and technical workshops on the upper level. In keeping with the desire to create an open and bright atmosphere throughout the College, the design also incorporates full height windows, highlighted by bright green aluminium surrounds, throughout the building.

Externally, the building combines striking grey anodized profile aluminium curtain walling to give the facility a modern look, and complementary grey and red brickwork to maintain the historic architectural elements of the surrounding city.

High-quality materials have been utilised throughout the build, with the roof over the classroom area made up of a single ply membrane over ridged insulated VCC metal decking and purlins, whilst the workshop roof is constructed using a Kingspan KS1000RW composite system featuring aluminium framed north lights.

Constructed with a lightweight steel frame, the result of team wide collaboration, floors are formed using a composite metal deck with an in-situ cast concrete slab. Meanwhile the two lift towers are formed using precast concrete units, which sit within the steel frame.

A number of innovative features are also included internally to enhance the teaching experience for pupils. Specially constructed building pods are situated within the workshop areas. Used to teach plumbing and mechanical and electrical (M&E), the pods are designed to replicate the construction of a typical timber frame building. A number of bespoke pods, with specially installed extract systems, have also been mounted to teach welding skills in a safe environment for pupils.

As well as tight delivery timescales, to meet the start of the 2019 academic year, practical considerations in terms of the build also had to be taken into account.

Situated on a tight parcel of land just off the centre of Leeds, and surrounded by a network of busy roads, considerable thought had to be given to the delivery of the major components and materials.

The College is situated on made up ground which was formerly occupied by industrial process facilities including part of the famous Tetley Brewery. Consequently, developing stable ground conditions for the foundations was an essential requirement. To achieve this, Clugston introduced a number of innovative techniques, including both Rapid Impact Compaction and Dynamic Ground Stabilisation which quickly prepared the terrain. This mitigated the need for piling – delivering cost and programme value engineering savings during the pre-construction stage.

The construction and refurbishment of educational facilities can pose significant challenges for the schools, colleges, universities, and construction companies alike. However, at Leeds College of Building, Clugston Construction has demonstrated how a collaborative approach can help deliver projects to meet key term dates and budgets.

Following the project delivery, Clugston now offers added value by supporting the College’s students by providing technical presentations on construction subjects from health and safety planning to building services, as well as organising visits to other construction sites.

For more information, visit www.clugston.co.uk
/0 Comments/by

First modular homes to be built by a housing association land in Coventry

The first modular homes to be built by housing association Midland Heart have landed in Coventry.

The four, three-bedroom properties on ‘Modular Mews’ in Foleshill are part of a pilot scheme delivered in partnership with developers Central Site and Coventry City Council.

Work on the scheme started toward the end of 2016 and during one weekend in February all four homes were craned in after being built off-site at a factory in Nuneaton. Construction of the development was completed within six weeks.

Midland Heart’s Director for Development, Chris Miller said “It’s been an incredibly interesting journey as we prepared the site and watched all four homes being built in just a couple of days.

“Modular homes are just one of the options we are exploring to deal with the effects of the housing crisis and are part of our commitment to build 2000 new homes across the Midlands over the next five years.”

The properties have been built to an incredibly high standard of both design and environmental sustainability making them cost-effective to run and maintain.

Each property includes amongst other amenities an externally fitted electric car charging port and walls that can be removed so properties can be easily adapted.

Brian Maunder at Central Site said “It was a pleasure to work with Midland Heart on delivering the first modular homes in Coventry, the first of many.”

/0 Comments/by

Metsec delivers framing solution for Thetford riverside redevelopment

voestalpine Metsec plc has provided its Metframe pre-panelised steel-framing product for a new Travelodge hotel on the Thetford Riverside Development in Norfolk. The use of modern methods of construction allowed efficiency savings to be made and ensured the initial build phase of the project was completed within budget and to tight deadlines.

Thetford Travelodge is a 62-room hotel and is part of a 41,000 sq ft redevelopment of the riverside area in Thetford, which will also see the construction of a three-screen cinema and five restaurants. Opened in Autumn 2016, the investment into modern retail and leisure facilities represents a key part of overall renovation plans for Thetford town centre.

Work on the project began in June 2015 with Metsec product installed onsite by approved Metframe installer Vietchi Interiors in just eight weeks between December 2015 and February 2016. The Metframe load bearing walls and concrete floors formed the top three storeys of the hotel building. The acoustic properties of the hotel’s building structure were an important factor in the design process to prevent sound travelling between rooms and having a negative impact on overall guest experience. The concrete floors specified as part of the Metframe design provided the high levels of acoustic insulation required.

Metsec was engaged early on in the tender process to help assess the foundation and loading requirements of the building, establish a value engineered plan and achieve any savings possible.

The Metframe solution was selected due to the structural efficiency of the system and manufacturing the product offsite contributed to a fast build, allowing that section of the project to be completed to a tight schedule. Value engineering the structure resulted in key savings. For example, reduced weight allowed the use of shallower foundations, which reduced the amount of materials required and the overall cost of the building. Metsec’s SFS in-fill walling was also selected for use on the adjacent cinema building.

Colin Kennedy, Managing Director at Vietchi Interiors said “With the Metframe product we were able to achieve exactly what the client required on time and within budget despite challenges presented by the winter weather and a location where access was limited by proximity to the river. Metframe was chosen for this project due to the greater stability and fire resistance of the system compared with alternatives such as a timber-frame kit construction.”

The pre-panelised Metframe system is a lightweight steel structure designed to meet the demands of the modern construction environment. The cold rolled sections are manufactured in precise lengths and the panels are then assembled off-site.

Stairs and lift shafts are an integral part of the Metframe system and are installed as each floor is constructed. This removes the need to rely on external scaffold for access to upper levels, providing convenience and added speed to the erection sequence.

Phillip Browne, Contracts Manager from Farrans Construction concluded: “The Thetford Riverside development required a high quality solution that would meet the required acoustic, fire and insulation u-Values. Metframe ticked all these boxes and represented a solution that could streamline the construction process while maintaining high levels of build quality. The build of the hotel went exactly as expected. It was simple and straightforward, the panels came straight off the delivery in the correct sequence and were lifted into place.”

For more information on the Metsec product range visit: www.metsec.com. Alternatively, connect via @MetsecUK or facebook.com/MetsecUK.
/0 Comments/by

Offsite construction expected to feature in Housing White Paper

Communities Secretary Sajid Javid will set out the details of the housing White Paper in a statement to MPs today. The Minister admitted that the current market is “broken” and if we are to fix it we need to consider modern methods of construction such as offsite and modular.

Javid’s speech intends to highlight the need for more homes (at least 250,000 new homes each year) as a matter of priority. Over the weekend Housing Minister Gavin Barwell admitted that the government were currently behind schedule on its goal of building one million new homes in England by 2020.

When unveiling the paper, Javid will say: “Walk down your local high street today and there’s one sight you’re almost certain to see. Young people, faces pressed against the estate agent’s window, trying and failing to find a home they can afford.

“With prices continuing to skyrocket, if we don’t act now, a whole generation could be left behind. We need to do better, and that means tackling the failures at every point in the system.

“The housing market in this country is broken and the solution means building many more houses in the places that people want to live.”

In an interview with BBC Radio 4, the Communities Secretary also indicated the need for a shift in focus on increasing home ownership, an ambition of most post-war Conservative governments. He said “It is a false choice. The reality is we need more homes, whether to rent or buy.”

The White Paper is expected to contain the following measures for meeting demand:

  • A £3bn fund will allow housing associations and councils to fully utilise the skills and facilities of smaller building firms, including support for modern methods of construction, such as modular and offsite
  • Councils will be required to provide the government with an up-to-date plan for housing demand
  • The delivery time for housing will reduced from three to two years between planning permission being submitted and construction works beginning
  • Green Belt is expected to be protected, only to be built on in exceptional circumstances
More on this following the release of the paper later today.
/0 Comments/by

A modular approach

Modular building projects are on the increase, reports Giacomini UK, and most notably in the education sector.

Giacomini UK, one of the UK’s leading underfloor heating providers, has recently noticed an influx of modular projects with its three most notable all being for primary schools or nurseries.

Modular underfloor heating systems consist of pre-built modules, which are installed in transportable sections of various sizes. The sections are created in a controlled factory environment and are then delivered to site and craned into position to simply be connected together.

This innovative system results in projects being completed punctually and quickly as, by using the modules, efficiency and installation speed are maximised with limited disruption on site. However, most importantly for the schools involved, the biggest benefit of using modular underfloor heating is that it is very cost efficient and helps keep the project comfortably within budget and effortlessly within the tight timeframes such as school holidays.

Giacomini was selected by Hull based Servaccomm for the projects which saw the company supplying the underfloor heating materials for the plated modular systems, as well as factory pressure pre-testing the systems and fitting the manifolds on site.

The first project was at Prae Wood primary school in St Albans where the UFH was installed on the ground and first floors as part of the school’s £2 million expansion. This was followed by two further school projects, which saw Giacomini UK and Servaccomm install modular systems within a state-of-the-art nursery and primary school in Milton Keynes.

Matt Lowe, managing director of Giacomini UK, commented: “Underfloor heating is proving to be increasingly popular within schools due to its safety benefits as well as being cost efficient. Further to this, by working with Servaccomm’s modular builds we can ensure minimal disruption is caused to the customer, due to the majority of the construction and installation taking place in the factory with only the final connection taking place on site.”

For more information please visit www.giacomini.co.uk.
/0 Comments/by

“Construction industry showing encouraging signs of change to offsite methods”

,

Speaking at Explore Offsite Futures at Birmingham’s NEC last week (24th November 2016), Fusion’s head of business development, Robert Clark spoke about the past, present and future opportunities for offsite manufacturing, saying he was starting to see encouraging signs of adoption by the construction industry.

As a designer and manufacturer of light gauge steel frames used by some of the UK’s most significant developers, Fusion is at the forefront of driving education and awareness of how offsite manufacturing methods hold the key to the future of construction in this country.

In his presentation to an audience of around 180 delegates from across all disciplines within the construction industry, Robert outlined the history of Fusion. He spoke about its experience in designing and building frames for low rise housing units through to high rise apartment blocks, and how its strategic view now is to focus on low rise, volume house building to help reduce the UK’s desperate shortage.

Robert recounted stories dating back 15 years when some of Fusion’s first projects were completed and little was really know or understood about the possibilities for offsite manufactured steel frames. Looking at the present, he referred to the widely-read Farmer Review: ‘Modernise or Die’, facing the truth about the drastic shortage of housing in the UK and the devastating decline of skilled labour in the construction industry.

Robert said: “The construction industry – or house building in particular, is faced with a dire situation. We’re still trying to make traditional building methods work but as Mark Farmer said in his review, radical steps need to be taken if we are to avoid an ‘inexorable decline’.”

With offsite recommended as one of a number of solutions, Robert explained projects which were currently underway using Fusion’s intelligent end to end service of design and manufacture and build – but pointed out that up until now, projects have largely been one off developments.

Robert continued: “A change in mindset needs to happen and I’m pleased to say it’s starting to. If we’re to make a serious impact on the construction process and housing shortage in the UK, offsite manufacturing needs to work in collaboration and as part of a developer’s integrated supply chain.”

Robert explained how Fusion was starting to see encouraging signs of change and an adoption of offsite manufacturing methods, from school building projects to a trial programme with the UK’s largest house builder. He also alluded to a branding idea called ‘4LP Homes’ or ‘four little pigs’, the fourth pig having his home made out of steel – strong, warm and built in a factory.

Robert was one of 16 speakers at today’s Explore Offsite Futures event – run as part of series of one day conference and exhibitions creating a platform for construction clients and their professional advisers to explore the latest offsite construction solutions, providing a dynamic and interactive learning experience for all visitors.

For further information visit www.fusionbuild.com and www.exploreoffsite.co.uk.
/0 Comments/by

World-class sixth form centre built using offsite construction methods

The Sunday Times’ International Baccalaureate school of 2014 has been working with offsite construction specialists, Actavo | Building Solutions, to create a sixth form study centre to meet the school’s need for a world-class facility.

Tonbridge Grammar School in Deakin Leas, Tonbridge, gained access to its modular building after just 26 weeks onsite, to meet the demand for pupil places quickly and efficiently.

Designed to inspire and motivate pupils, Actavo created the ‘IBarn’ – a brand-new, two-storey, sixth form hub created to improve pupil facilities and respond to rapid student growth. The ground floor of the new sixth form includes a café, collaborative learning areas and changing rooms while the first floor comprises an ICT suite alongside two large spaces that can be used as classrooms, independent study, seminar areas or opened up for lectures and presentations.

The IBarn also frees vital space in the existing sixth form accommodation to enhance student development.

Matthew Goff, UK operations director at Actavo | Building Solutions, said: “Perhaps the popularity offsite construction has in the education sector is due to its speed, versatility and cost-effective nature.

“The competitive funding mechanisms and demand for school places at Tonbridge Grammar School meant tight deadlines enhancing the school’s need for speed.”

As part of the tender process, Actavo | Building Solutions developed a 3D animation to enable the school to visualise how the new facility would look once complete.

“As one of the UK’s top performing international baccalaureate schools, it was imperative we had a sixth form study centre that met the needs of the internationally minded curriculum. Actavo has helped us achieve this with the creation of the ‘IBarn’,” says Rosemary Joyce, Tonbridge Grammar School’s Head Teacher.

“Actavo has provided us with a sixth form facility that has the perfect balance between form and function. The contemporary feel of the ‘IBarn’, careful use of glass provides both students and teaching staff with an open, spacious and well ventilated space which supports the focus on collaborative, independent and reflective learning that is a feature of our school.

“The study centre also provides the ideal learning space for those preparing for university and enabled refurbishment of the vacated classrooms, facilitating more flexible space for our talented musicians.

“As well as being architecturally attractive, our new modular facility is an aspirational space to both work and study. Proving the cost-effective and speedy solutions offsite construction offers in no way takes away from the quality of the final building,” says Rosemary.

To view our exclusive walk-through and video testimonial from Tonbridge Grammar’s head teacher, Rosemary Joyce, please click here.
/0 Comments/by

Innovative offsite designs that shatter all perceptions

It is now widely accepted within the industry that off-site construction can provide high quality, fast and disruption free buildings that rival more traditional construction. But can they provide design led innovative buildings or is this still an area of compromise when you decide to build off site?

When asked, Rachel Davis, Business Development Director, said ‘With Premier Modular the answer is NO, we never compromise. What we bring to the market are design solutions that push past the normal modular limitations. Sloped roofs that can create ceilings heights over 5m and incorporate north lights to bring daylight and ventilation to areas that would otherwise be inaccessible. Floor to ceiling windows and curtain walling to give a light and airy feel and roof top ball courts and play areas to make the best use of tight sites in city environments’.

Each project is solution focused, Premier Modular Ltd takes the opportunity to ‘think outside the box’ and move forwards with each building they produce, every endeavour breeds innovation.

Inner City Constraints

Premier Modular Ltd recently delivered a scheme in Westminster, London, acting as the main contractor. Premier worked with the client design team to ensure that 75% of the building could be built offsite due to the restricted inner city residential site.

The project was a four storey community scheme, incorporating a nursery, staggered to create roof top play areas with laser cut steel panel/ glass balustrades and green roof outers. The laser cut panels were also replicated as Juliet balconies and external stair cladding. Another design feature was the double height sports hall with large floor level and high level windows. The building also had many sustainability features built in to achieve London Plan and BREEAM Excellent.

There were several key areas as well as the design which contributed to this complex project, removal of asbestos during the demolition phase, piled foundations working over the London Underground system and road closures. Premier’s skilled project management team worked with the local police, client bodies and the local communities to minimise disruption to the local residents.

Unique Places to Learn

Premier Modular Ltd working as a specialist subcontractor to Conlon Construction are currently building a new Free School in Manchester, New Islington School. This will be a new home for 420 children and is due to open for the September term 2016.

Premier worked with their architectural partners Vaughan Architecture & Design to create this visually stunning building with angular external walls, a feature entrance with oversailing roof, picture windows, a lightwell running the full length of the building bringing light from roof to ground floor and an external cladding panel giving the school a very modern finish. The building also includes a roof-top teaching space to maximise the space available on site and an external play area linked to the building. Sustainable and wildlife features were also included such as PV panels, bird and bat boxes and a Redstart habitat was created on the roof.

The New Islington School values are Creative, Innovative & Unique. These fit well with Premier’s own values and have certainly been captured in the new school building.

Rachel Davis, Business Development Director at Premier Modular said ‘The client is at the centre of everything we do, we feel that having the right environment around us as we work, learn and live can inspire us, support us and motivate us therefore making our schools the best place to learn is essential’

‘Giving children and teachers a quality environment with all the spaces required to teach and learn makes them feel valued and builds confidence. An inspired, confident and motivated culture breeds; Therefore creating inspiring buildings which teachers, students and the surrounding community can be proud of will take our education forwards maintaining it as one of the best in the world’

So at a time where an increased rate of build is required, budgets have been cut and there is a squeeze on available space, Premier Modular has firmly proved that design doesn’t have to take a back seat.

For more information please visit www.premiermodular.co.uk.
/0 Comments/by