Latest innovations and products in the interiors section of the construction industry.

New Altro CantataTM, the company’s first adhesive-free flooring for areas with a low slip risk, is already demonstrating its capabilities at Warrington Hospital, providing a tough time and cost saving solution in a busy non-clinical corridor.

Lee Bushell, the hospital’s Acting Head of Capital Projects, says “The service corridor is an area that gets an enormous amount of traffic. It’s in constant use during the day.

“After many years of this treatment, the existing vinyl flooring was really showing the strain. It looked tired, scruffy and we needed to find a hard wearing, affordable long term solution that could be laid with minimal disruption in this busy area.

“We have a very good relationship with Altro, and their flooring is proving very successful elsewhere in the hospital, so we asked them to have a look at the corridor and give us some guidance.

“They suggested we use their new Altro Cantata flooring, because it could be laid straight down onto the existing flooring, without adhesive, which would mean a fast installation.

New Altro Cantata is a decorative, adhesive-free flooring that creates maximum impact with minimum downtime. Using Altro’s award-winning adhesive-free installation method, it can be welded and walked on the same day, and at the end of its life removed easily, allowing it to be reused or recycled. It can handle the traffic of busy areas and is a long-term solution that will look good for years to come.

It is ideal for busy public spaces where disruption needs to be minimal, such as hospitals, schools and general circulation areas, with the durability needed for medium to high traffic areas. Plus there are no associated adhesive odours. Altro Cantata’s 16 soft-look shades, which range from subtle naturals to beautifully vivid, allows you to create just the right colour scheme or tone.

Lee Bushell continues: “I must admit I was sceptical that Altro Cantata would be able to meet our needs, but I am very pleased that I have been proved wrong, and it has been perfect for us in so many ways.

“There was a very short window for installation, because the corridor is in use until 7pm, but the process went very smoothly and was completed in just one night. A flooring that needs adhesive would have taken 3 to 4 days to fit. Altro Cantata has delivered a massive saving in cost, and the corridor was back in full use the next morning.

When speaking of the floor handling foot and wheeled traffic, Lee said: “It’s is standing up to the demands well with no signs of movement, bubbling or rippling, which proves it truly is a long term solution and not just a temporary fix. Very impressive.

“In terms of aesthetics, the flooring looks superb. There are some great colour choices with Altro Cantata. We selected a pale ice blue, which perfectly matches the colour scheme of the corridor.

“Cleaning is proving to be a revelation. The black scuffs and wheel marks from the trolleys were always tough to remove on the old flooring. Initially our cleaning team was doubtful they could get the marks off the new flooring, and nervous of using the scrubber and buffer because they thought they might do some damage.

“But we are delighted to report that the flooring comes up like new after every nightly cleaning regime, and even the stubborn black wheel marks are gone. Scrubbing machines and buffers are doing a wonderful job, with no damage.

“Sustainability is also an important factor for us. Because Altro Cantata is an adhesive-free flooring it means that in the future, if we need to make repairs, we can simply cut out a section and replace it, without having to re-lay the entire area. And the product is 100% recyclable as well.

“Overall, Altro Cantata is meeting all our needs in terms of cost saving, durability, looks and hygiene. This is vital at a time when the NHS is looking to make savings where possible, while also maintaining the highest standards.

“We are currently looking at using this product in another non-clinical area of the hospital, where there are similar issues with installation time. We think it will do a fantastic job there as well.”

Altro Cantata was installed at Warrington Hospital by Cheshire Contract Flooring Ltd. Director Dave Hunt says: “We specialise in installing flooring in healthcare environments, so we completely understand the pressures in terms of timing, cost and often sensitive environments.

“The beauty of Altro Cantata is that it can be laid straight down on to the subfloor, or existing flooring, with minimal preparation. There is no need to grind the floor, or put down a DPM, or prime, screed or use adhesive. This is a massive time and cost saver, a real fast track solution. Plus there is no need to wait for adhesive to dry and cure, so the flooring can be used and walked on immediately. It’s an ideal product for busy areas with heavy traffic where quick installation is paramount.”

Dave Hunt adds: “We laid the flooring in just one night, an area of 140m2, with two operatives. The process was quite straightforward. Firstly we made sure the existing flooring was clean, dry and dust free, then rolled out the sheet of product and cut it to size. Double-sided tape was then put around the perimeter, along the walls, one either side of the join.

“The tape was then peeled back and the flooring laid down and pressed into place. We finished by hot welding the joints, putting in a sit-on skirting, and steel threshold strips in the doorway. It was so fast: we could not have completed the work in this short timeframe with a traditional vinyl flooring.

“The work was carried on a very cold night in November, and we were afraid that the low temperature might cause the product to be brittle and buckle. But it settled very well, and we are delighted with how easy it was to work with and install. It looks great too.

“I was unsure that the flooring would stay in place with all the heavy trolleys turning on it every day, but it has been designed to do just that, and hasn’t moved or buckled in the slightest. We are very impressed with Altro Cantata and we’ll certainly be recommending it for our future projects.”

For more information please visit www.altro.co.uk.

Image: St James’s Market, London Portland limestone: Fancy Beach Whitbed; Grove Whitbed; and Jordan Whitbed from Albion Stone (Stand E6)

Returning for its 12th edition, the Natural Stone Show remains the only UK exhibition and conference dedicated to natural stone. Thousands of architects, designers, developers, stonemasons, wholesalers and retailers will flock to London’s ExCeL this April to see exhibitors from across the globe and enjoy 3 days of seminars; each seeking inspiration and advice for their next stone project.

If your marketplace is stone slabs, tiling or block; CNC machinery; diamond tooling; the latest fixing systems; sealants, adhesives, cleaning materials or another related product or service, then the Natural Stone Show is for you.

Natural Stone Show

Image: The Sainsbury Laboratory, Cambridge – England using Crosland Hill Hard Yorkstone paving from Johnsons Wellfield (Stand E25)

Natural Stone Show

Image: Private project, London   Silver travertine crafted by Ateliers Romeo (stand P16)

Register here for free tickets.

Limescale can be a major contributor to a loss of efficiencies for water heating systems of any type, so leading continuous flow water heater manufacturer Rinnai has taken steps to maintain superior efficiencies throughout the life of the system by incorporating a proven limescale inhibitor that will significantly reduce the impact of limescale, thereby maximising efficiency over the product’s lifetime.

Rinnai has teamed up with electrolytic in line inhibitors, pioneers in limescale inhibitor technology, to maximise system efficiency on its range of A rated commercial water heaters.
This electrolytic scale inhibitor kit is for commercial hot water systems. Independently tested, it is a low-maintenance way to protect against the damaging and expensive impact of limescale on hot water systems.

Not only does it offer long lasting protection against the formation of hard limescale it also ensures bacteria has fewer places to hide as a result of cleaner surfaces, so in a secondary return DHW system the problem of Legionella is also heavily reduced. The independently tested and proven technology protects capital investment and occupier health.

The electrolytic zinc anode technology used in this solution is mentioned in the Part L Building Services Compliance Guide, whereas “external to pipe” water conditioning techniques are not.

The system’s low level zinc additions change the water chemistry to inhibit the formation of limescale by transforming calcite in such a way that they do not stick to the interior of the unit or pipework.

The system delivers value engineering as it does not decay after dosing and its effectiveness is not impacted by water storage or agitation caused by passing through a booster set.

Rinnai has recently supplied its system efficiency systems for London-based SGA Consulting, a specialist in low energy buildings, after liaising with the practice’s mechanical engineer Vivek Devan on two restaurant projects. Devan says “The Rinnai units are compact and their smaller footprint both physically and environmentally made them a good choice here. The scale inhibitor technology was also a factor.” Devan spoke with Rinnai technical experts before specifying the units and heard that Rinnai is actively promoting and selling scale inhibitor solutions following the successful results obtained from various trial sites.

The electrolytic unit may be installed in the rising main, before the water heater and booster set. Capex cost savings are probable because the rising main pipe size is often a smaller diameter than the hot and cold water distribution pipe sizes. Therefore, just one inhibitor system will treat the whole location, also offering an attractive value engineering opportunity.

The inhibitor is widely specified and installed in a range of sectors such as manufacturing, hotels, retail and supermarkets, healthcare and education as well as public authorities.

For buildings using BMS systems, a Pulse Splitter is an option that provides water flow rate or water usage data directly to the BMS from the water meter in the system.

The inclusion of the electrolytic system in Rinnai’s A-rated continuous flow water heating systems delivers peace of mind to installers and end users as performance is maintained throughout the lifetime of the appliances.

The scale protection units are available in a variety of pipe sizes – large 67,76 and 108mm; medium 28,35,42 and 54mm; and small 22mm.

For more information on the RINNAI product range visit www.rinnaiuk.com.

COMPAC’s technological marble has been specified for the luxurious St Regis Hotel set in Amman, the historic capital of Jordon.

This 5-star hotel which is due to be completed later this year, will feature over its 124,000 sq metres of floor space: 270 rooms including 91 suites, four restaurants, a café, destination bar, pool and pool bar, fitness centre, signature spa and more than 2800m² of meeting and event space, and a business centre.

COMPAC’s technological marble tiles in Crema Madani were specified for over 12,000 sq metres of public space flooring to provide a stunning, hardwearing surface in range of intricate designs.
This composite stone has the appearance of marble but with properties that eradicate many of the difficulties associated with it, making it ideally suited for projects that wish to replicate the luxurious look and feel of natural marble but without the high maintenance, longevity and performance issues associated with it.

COMPAC’s technological marble has a hardness that is similar to marble but its resistance to impact and breakage is much greater owing to its enhanced flexibility, it is also much lighter and easier to fabricate and install on site.

Easy to clean and maintain, COMPAC’s technological marble is ideally suited for use on kitchen and bathroom floors, walls, vanity tops, building façades, and staircases and on high footfall areas such as airports, shopping malls, hotel foyers and public buildings.

For more information please visit www.compac.es.

Concerned that Greenwood Airvac’s claims for the Equivalent Area (EA) and acoustic performance of some of its ventilation products may be inaccurate, Titon decided to submit Greenwood’s 5000EA ventilator and canopy (as well as Greenwood’s 5000EAW.AC2 and 2500AW.AC2 acoustic variants) and Titon’s own Trimvent Select, SF Xtra and SFX Sound Attenuator trickle vents for independent testing. These tests revealed a significant difference between performance data declared by Greenwood and the actual figures achieved during independent testing.

The independent EA testing, which measures airflow through the product, was conducted by the Building Research Establishment (BRE) and the acoustic testing by SRL Technical Services Ltd. The EA tests were carried out in accordance with UK Approved Document F (ADF) 2010 and the Scottish Technical Handbook 3.14.6 using the recognised test method to BS:EN 13141-1 clause 4. The independent testing substantiated the claimed performance data of the Titon Trimvent Select, SF Xtra and SFX Sound Attenuator trickle vents.

Greenwood’s 5000EA vent, known as Pyramid, and canopy is marketed in the UK as delivering 5000mm2 EA, yet the independent tests revealed the actual figure to be just over 4000mm2 EA. Similarly, the acoustic variant, 5000EAW.AC2, known as Pyracoust, only achieved 3634m2 EA. In addition, when these Greenwood products were tested for sound attenuation, the results show less attenuation than generally claimed.

No other products within the Greenwood portfolio were tested, as Titon’s research had only deemed that the products mentioned required further investigation.

Commenting on the testing, Tyson Anderson, Sales & Marketing Director at Titon said: “Titon prides itself on the accuracy of its stated products performance and test results and believes that the market benefits from factually accurate data derived from recognised test procedures. This data will help manufacturers and specifiers ensure compliance with Building Regulations and that the provision for ventilation in a dwelling is correct for its occupants’ health and wellbeing. All our test reports are available for reference and can be explained if required.”

For more information about Titon, please visit: www.titon.co.uk.

Good lighting is always essential but sometimes a well-lit interior also needs to be discreet when viewed from outside. This is the case with the very long Pier 1 which runs alongside the baggage system and gates at Gatwick Airport’s South Terminal Building. The two stringent requirements of privacy and security have been neatly solved using Kalwall®, with the added benefit of enhancing the long walkway by creating a pleasant interior ambience.

Kalwall offers complete line-of-sight protection, maintaining privacy for building occupants while bathing the interior with diffused daylighting regardless of the weather. It can also be manufactured for blast resistant applications such as in airports and other sensitive public environments, or to protect workers in areas at risk from explosions, such as in refineries or industrial complexes. Kalwall is also key to overcoming security concerns. Apart from providing visual protection, its inherent strength makes it ideal for secure locations. With heavy duty impact resistance properties, access through wall or rooflights can be denied while fire and most chemicals will not affect its surface.

Aesthetically, Kalwall will eliminate shadows and glare and the stark contrasts of light and shade. The system also enhances simplicity by doing away with the need for blinds, curtains or solar control. Even on cloudy days, the interior is flooded with natural daylight, which means less artificial lighting and, because Kalwall is highly insulating, energy costs are reduced. The standard Kalwall 70mm thick panel offers insulation up to 0.28W/m2K – equivalent to a cavity filled solid wall.

Apart from being specified for all types of new build project, Kalwall is increasingly used for the refurbishment of cladding or rooflights on aged buildings.

Case studies and technical information are available from Structura UK Ltd, Tel: 01233 501 504 or visit www.structura-uk.com/kalwall.

Limescale can be a major contributor to a loss of efficiencies for water heating systems of any type, so leading continuous flow water heater manufacturer Rinnai has taken steps to maintain superior efficiencies throughout the life of the system by incorporating a proven limescale inhibitor that will significantly reduce the impact of limescale, thereby maximising efficiency over the product’s lifetime.

Rinnai has teamed up with electrolytic in line inhibitors, pioneers in limescale inhibitor technology, to maximise system efficiency on its range of A rated commercial water heaters.

This electrolytic scale inhibitor kit is for commercial hot water systems. Independently tested, it is a low-maintenance way to protect against the damaging and expensive impact of limescale on hot water systems.

Not only does it offer long lasting protection against the formation of hard limescale it also ensures bacteria has fewer places to hide as a result of cleaner surfaces, so in a secondary return DHW system the problem of Legionella is also heavily reduced. The independently tested and proven technology protects capital investment and occupier health.

The electrolytic zinc anode technology used in this solution is mentioned in the Part L Building Services Compliance Guide, whereas “external to pipe” water conditioning techniques are not.

The system’s low level zinc additions change the water chemistry to inhibit the formation of limescale by transforming calcite in such a way that they do not stick to the interior of the unit or pipework.

The system delivers value engineering as it does not decay after dosing and its effectiveness is not impacted by water storage or agitation caused by passing through a booster set.

Rinnai has recently supplied its system efficiency systems for London-based SGA Consulting, a specialist in low energy buildings, after liaising with the practice’s mechanical engineer Vivek Devan on two restaurant projects. Devan says “The Rinnai units are compact and their smaller footprint both physically and environmentally made them a good choice here. The scale inhibitor technology was also a factor.” Devan spoke with Rinnai technical experts before specifying the units and heard that Rinnai is actively promoting and selling scale inhibitor solutions following the successful results obtained from various trial sites.

The electrolytic unit may be installed in the rising main, before the water heater and booster set. Capex cost savings are probable because the rising main pipe size is often a smaller diameter than the hot and cold water distribution pipe sizes. Therefore, just one inhibitor system will treat the whole location, also offering an attractive value engineering opportunity.

The inhibitor is widely specified and installed in a range of sectors such as manufacturing, hotels, retail and supermarkets, healthcare and education as well as public authorities.

For buildings using BMS systems, a Pulse Splitter is an option that provides water flow rate or water usage data directly to the BMS from the water meter in the system.

The inclusion of the electrolytic system in Rinnai’s A-rated continuous flow water heating systems delivers peace of mind to installers and end users as performance is maintained throughout the lifetime of the appliances.

The scale protection units are available in a variety of pipe sizes – large 67,76 and 108mm; medium 28,35,42 and 54mm; and small 22mm.

For more information on the RINNAI product range visit www.rinnaiuk.com.

The Andris Lux Eco from Ariston is a small unvented electric water heater, encompassing leading Italian design, energy efficiency, durability, usability and safety. This premium model also boasts new features, including anti-legionella and anti-overheating functions.

Available in 10, 15 and 30-litre models, each with a 2.5kW element, Andris Lux Eco is perfect for a variety of specification-led locations, including commercial properties, building sites, kitchens, bathrooms or offices.

From an energy efficiency perspective, the hot water heaters feature Ariston’s ‘ECO EVO’ function – a new electronic control with automatic learning software, which enables users to achieve energy savings of up to 15%. Andris Lux Eco units also have an ErP ‘A’ rating across the range.

Andris Lux Eco has also been designed with ease of use in mind, featuring an advanced electronic temperature management system. This includes an electronic thermostat for precise temperature control and regulation, as well as user-friendly, intuitive display with simple button layout.

Once a month, the unit will automatically raise the temperature of the water stored inside it to 65°C, in order to eliminate the risk of legionella bacteria developing. Among the other safety features included with the Andris Lux Eco is an anti-overheating option which, in the event of an error, will shut off the heating cycle before it reaches too high a temperature. Similarly, the anti-freezing feature keeps the water at a minimum temperature of 5°C even when the unit is turned off (as long as it is plugged in). Plus, should there be a lack of water in the tank, a ‘dry heating auto-diagnosis’ detects this and prevents the heating cycle from starting and damaging the unit.

In terms of durability, the Andris Lux Eco has a special titanium enamelling, providing the tank with greater strength and longevity when compared to standard enamelling. Furthermore, a copper heating element offers greater protection against corrosion, while the composition of the component ensures a high and hygienic level of water purity. Durability is further bolstered by a robust four-bolt flange, allowing for easy operation, maintenance and/or repair.

The modern and elegant styling of the Andris Lux Eco was created by leading Italian industrial and automotive designer Umberto Palermo. Aesthetic features include a curved black front incorporating a smart, intuitive display, complete with LED temperature control.

Commenting on the small electric water heaters, Antonio Piana, Product Manager at Ariston, said “Andris Lux Eco is ideal for properties not on the mains gas grid, yet require small amounts of hot water. Its compact design allows it be installed in a variety of locations, while the plethora of on-board features ensure high levels of energy efficiency.”

Ariston Thermo UK, which is part of the Ariston Thermo Group, is a manufacturer of domestic heating, hot water and renewable products. With over 30 years of experience in the UK, Ariston Thermo is a worldwide leading company in the heating and water heating industry.

For more details about Ariston and its range of water heaters, please visit www.ariston.co.uk.

A recent independent report emphatically concluded that continuous flow water heating systems have a clear advantage in terms of initial capital costs as well as life cycle costs over 20 years, when compared with traditional stored hot water systems*.

The study** shows that continuous flow water heating systems can be up to 7% more economical than equivalent ‘traditional’ stored hot water systems but that capital costs can be 41% less than indirect systems and a whopping 49% less than direct systems.

“In terms of maintenance you need to be realistic and not theoretical,” says Rinnai managing director Tony Gittings. “If a site has direct or an indirect system then it has to effectively shut down for maintenance. There’s no way around this problem. Not so with Rinnai continuous flow units as we cascade them together so that the demand for hot water can be met without closing down the whole site.”

AECOM, the world’s biggest building services consultants, was commissioned to carry out a totally independent life cycle study on continuous flow water heating systems, and to provide a comparison with conventional storage systems. Two case studies were provided on projects using continuous flow water heating systems.

AECOM then determined an equivalent storage based system for each case study and compared operational and capital costs.

For the life cycle comparison, the analysis period was 20 years, based on the expected service life. The net present value (NPV) calculation is based on a discount rate of 3.5% (The GREEN BOOK – HM Treasury), an inflation rate of 2% for servicing costs and projected retail fuel costs from DECC1.

In both case studies the continuous flow system showed a clear advantage in terms of initial capital costs, as well as life cycle costs over 20 years, with the continuous flow system consistently lower in energy use than the two storage systems.

Case study 1

This was a system for a typical, small, pre-fabricated fast food restaurant. It is assumed the system only serves the hot water demand.

The life cycle analysis includes the initial capital costs, projected annual fuel costs, and estimated annual servicing costs which are assumed to increase by 2% each year. The annual fuel cost assumes the same daily fuel consumption over the whole year.

The servicing cost is based on £130/year per boiler, and £160/year for a boiler and cylinder. The resulting net present values of the three showed that the continuous flow system is 6 – 7% lower than the two storage systems based on that 20-year analysis period.

Case study 2

This was a system for a shower block in a holiday camp, with six showers and four basin taps.

For the continuous flow option, the analysis is based on a configuration of 4 continuous flow water heaters that each have a nominal output of 48 kW, which, for this particular application, because there is a very short run of pipe work between the water heaters and the fixtures, it is possible for the water heaters to generate water at 40°C. The risk of legionella is overcome by the regular turnover of the system.

For the energy required to deal with the instantaneous hot water demand the analysis assumes that the bulk of the hot water demand would be due to the showers. Each shower would typically have a flow rate of around 9 litres per minute, which if mixed to 40ºC would equate to an instantaneous load of around 19 kW each, so even if there was only one shower running, the load on a single continuous flow water heater would equate to an efficiency of 95% based on the performance curve. As the hot water demand increases, the modular nature of this particular configuration would allow the 95% efficiency to be maintained for the bulk of the demand.

The difference in daily fuel costs between the three systems is around 7%. The usage profile for this case study is particularly suited to continuous flow systems (i.e. high but infrequent demand over the day), which is why there is an advantage in fuel consumption over the storage systems.

Systems employed in the study

* Indirect fired storage systems

This consists of separate heat source and storage cylinders, where for this study the heat source will be gas fired boilers running on 80ºC flow and 60ºC return with gross efficiency of 89%. As the hot water is stored at 60ºC in insulated cylinders there will be standing heat losses. The standby electricity is assumed to be 15W per boiler, and 60W when operating to cover fan and controls.

Direct fired storage systems

This is where the hot water storage cylinder has an integral gas burner to directly heat the water, and the key difference with indirect fired storage systems is that they are designed to operate in condensing mode and generally achieve gross efficiency up to 96%. A disadvantage of direct fired storage systems is that the standing losses are around 3 times higher than indirect storage cylinders.

Continuous flow systems

This is essentially a gas boiler that is designed to instantaneously heat mains water for supply directly to water fixtures without any storage. The key advantages with this type of hot water heating, is firstly saving in space needed for hot water cylinders and the associated standing heat losses. The challenge is that instantaneous hot water demand can vary hugely for most systems and therefore the continuous flow heating system needs to have a wide modulation range as well as maintaining efficiency over that range.

For more information on the RINNAI product range of high efficiency condensing continuous flow hot water heating units and systems visit www.rinnaiuk.com.

Forbo has refreshed its popular Luxury Vinyl Tile (LVT) collection, Allura, in response to the growing trend for combining shapes, sizes and colours to create contemporary floor spaces,. By playing with scale, direction and combinations across the range, the manufacturer has introduced new shapes and sizes to the market, alongside innovative digital print options.

The Allura collection now includes new large scale 180 x 32cm giant oak planks and 1m x 1m tiles, as well as small 50 x 15cm planks. The new XXL plank sizes have been designed to help achieve the illusion of larger and lighter areas in buildings where space is limited, and can be used to create more spacious and social interiors whilst emulating the Scandinavian design trend for a neutral feel and finish. The smaller planks can be used creatively in smaller areas or within the body of more traditional floor designs. A new Hungarian Point plank, cut on a 45-degree angle allows realistic herringbone and chevron designs to be created with ease.

Part of Forbo’s largest wood offer to date, there are also exciting new contemporary solids and more planks than ever before, with in-register embossing to bring designs to life. For a fresh approach to stone, the new marble options bring a soft, natural angular flow to a timeless floor design.

“Allura is 100% phthalate free, REACH compliant and produced in Europe with low emission levels“, says Julie Dempster, Marketing Manager at Forbo. “The excellent dimensional stability ensures safe and hygienic floors, as dirt isn’t trapped in the seams; and the superior embossed lacquering system guarantees long lasting appearance retention and improves the resistance to stains and scratches. Our customers will also find natural stress-reducing designs and high LRVs in the collection. These are just some of the many ways in which Allura can help to create better indoor and outdoor environments.”

For more information please telephone 0844 822 3928, email info.flooring.uk@forbo.com or visit www.forbo-flooring.co.uk/allura.