The benefits of replacement, energy-efficient aluminium windows and doors for school renovations include savings on energy bills while providing a bright, secure and comfortable learning environment explains Russell Wallbank, Architectural Project Manager at window and door system supplier Schüco.

 

A pool of water on a window sill or a blind flapping in a cold draft are the tell-tale signs that a window has reached the end of its life. While you may not need an expert to tell you a window has failed, it is worth talking to an expert when it comes to selecting the best value product for its replacement. Often, a school will employ a building surveyor to assess the problem. They will then contact a window and door system supplier, such as Schüco, for advice on the most appropriate and cost-effective replacement.

A reputable supplier will select the most suitable product from their range. This may involve visiting the school, writing a specification for the job, producing preliminary window drawings and even recommending an approved fabricator and installer.

One concern often raised is whether planning permission is needed when replacing a failed window or external door. Generally, planning permission is not required, providing the aesthetics are not being changed significantly and the replacement window and door’s thermal performance is equal to or better than the unit it is replacing.

While planning permission may not be required, replacement windows and doors must comply with current Building Regulations, which apply to the unit’s thermal performance and other areas such as safety, air supply, means of escape and ventilation.

A big advantage of using a leading system supplier like Schüco is that a school will benefit from a quality, cost effective solution. For example, it is good practice to ensure the new window provides at least the same amount of natural light as the one it is replacing because high levels of natural light reduce the need for electric light, saving energy, while aiding students’ concentration.

Ventilation too is important. Additional opening units can often be added without significantly changing a window’s appearance. Window systems can also incorporate passive or active ventilation to ensure outside air can always enter the classroom, even with the windows closed.

Furthermore, where solar gains are likely to cause overheating, the glazing can be treated with a heat-reflective coating. Or, if the budget and the planners allow, you can also install other methods of solar control offered by Schüco, such as external louvre blades or brise soleil.

Often the best solution is to replace failed windows and doors with units made using a thermally-broken aluminium frame and energy efficient double glazed units, such as Schüco AWS 70 SC. These will have a significantly better thermal performance to improve classroom comfort in both summer and winter while helping reduce the school’s heating bill.

When replacing external doors, particularly in high traffic areas, these will need to be robust and high quality units, such as the Schüco GFT 50 entrance system. Replacement doors may need to comply with the Equalities Act 2010, which means they should have a low threshold and be wide enough to allow wheelchair access. It is worth pointing out that, should an external door opening need to be widened, planning permission may be required.

Replacement fire exit doors need to be secure yet easy to open in an emergency. Door hardware therefore needs to be positioned so as to ensure ease of operation. In fact, all windows and doors should be fitted with high security hinges and locks complying with Publicly Available Specification 24 (PAS 24) or with Secured by Design.

Schüco offers the seamless integration of door and window systems for schools. For example, the AWS 70 SC window system can be combined with the Schüco GFT 50 external door system for high traffic areas which includes an anti-finger trap solution.

 

For more information on Schüco systems visit the website, email mkinfobox@schueco.com or call 01908 282111 and ask for Russell Wallbank.

 

www.schueco.com/uk

 

Rapid Ramp, the UK’s leading modular ramp and step manufacturer continue to offer a nationwide supply and installation service.

Their modular products are off the shelf systems, available from stock with fast service and construction.

With a fully reusable and adjustable design, the products can fit various sized spaces and buildings. Plus, they can fully comply with Building Regulations.

Installations remain flexible and organised around the specific needs of each project, and existing wooden ramps can be dismantled and replaced.

An in-house designer creates 3D drawings with each quotation, and site surveys can be arranged.

 

 School Access Ramps & Steps

 

Unlike wooden ramps and steps that will burn if exposed to fire, the Rapid Ramp system is non-combustible and can fully comply with building regulations.

Installations remain flexible with fitters often working during the holidays to accommodate around the teaching timetable. Plus, fitters can dismantle and remove existing wooden ramps.

 

 

Contact details:  E: sales@rapidramp.co.uk  –  T: 01424 714646  –  W: www.rapidramp.co.uk

 

 

 

The University of Nottingham’s Advanced Manufacturing Building used TECHNAL GEODE MX 52 Visible Grid Curtain Walling, SOLEAL FY 65 Windows and PY 55 Doors. Selected by architects Bond Bryan, the TECHNAL aluminium systems offered a cost-effective, thermally efficient solution that was backed by outstanding technical support both prior and during construction.

 

The state-of-the-art training and research facility, located at the entrance to the Jubilee Campus, has enhanced the University of Nottingham’s Faculty of Engineering. The building features teaching facilities, laboratories and workshops, and houses the Rolls-Royce University Technology Centre in Manufacturing Technology.

 

Costing £23 million, the 9000m2 facility, built by contractor GF Tomlinson, plays host to pioneering research that could shape the future of UK manufacturing. Since its completion, the structure has been awarded a RIBA East Midlands Award in recognition of its architectural excellence.

 

The building was designed by further education sector specialists Bond Bryan Architects, in a form that would work around the site constraints of the River Leen and the campus entrance road. Design inspiration was also taken from the adjacent, Elizabethan Revival style, Lenton Lodge, with the anodised cladding panel system selected to resonate with the colour and tone of the lodge.

 

On the glazing aspect of the design, a representative of Bond Bryan commented, “The masonry plinth at ground level combined with high-level glazing were designed to give the impression that the upper storeys are floating. Extensive internal glazing and the use of open walkways also allow visitors a sweeping view through and out of the building. This design visually links the activities within the faculty whilst also creating a dramatic and exciting work environment.”

 

It was down to TECHNAL’s project consultant to interpret the glazing requirements set out by Bond Bryan and recommend products that would meet the required thermal efficiency and safety standards of a university building, whilst also providing the desired aesthetic effects sought by Bond Bryan.

 

When combined with the highest performance glazing, the GEODE MX 52 range curtain walling and its integrated thermal break enables Ucw coefficients as low as 1.1 W/m2K to be achieved. The curtain walling is also easily integrated with the thermally broken FY 65 windows and PY 55 doors, both of which offer outstanding thermal performance. In terms of security, both the FY 65 windows and PY 55 doors, have been tested in accordance with BS EN1627, achieving RC2 and up to RC3, respectively and PAS 24.

 

With regards to the assistance received from TECHNAL, Bond Bryan Architects added, “We work with TECHNAL regularly because its solutions are cost effective and the team offers great design and technical support throughout the process.”

 

Tim Hubner, Project Manager for GF Tomlinson commented: “We are very pleased with the final outcome of the building. It is a credit to all the contractors and suppliers involved.”

 

TECHNAL is part of the Hydro Group, a world leader in aluminium solutions that also encompasses sister brand WICONA. Through its globally renowned Hydro Technology Hubs, the group is shaping a sustainable future, with innovative products that satisfy and surpass customer expectations, in line with demands of CSR and increasing environmental regulations.

 

For more information, please visit www.technal.com/en/uk/.

Regency Design, the design and manufacturing business, has launched a bespoke series of automatic hand sanitising stations which come in a variety of sizes to help prevent cross contamination challenges as schools and universities reopen.

Complying with the Equality Act, the automatic hand sanitising dispensers have been created to accommodate schools and pupils of all sizes, from nursery and pre-school to senior and secondary schools.

To teach younger children especially about the importance of hygiene, Regency Design has created a specific nozzle that dispenses sanitiser in a foam bubble, to make the concept of hand sanitising more fun.

Zak Manhire, Chief Commercial Officer at Regency Design, says that the team has used innovation and imagination to make the sanitising units suitable for schools: “We have adjusted the heights of our sanitising units as well as creating a variety of nozzles to make dispensing the sanitiser fun and interesting,” he says. “They can also be fully customised with a school’s coat of arms or colour schemes, to make them an integral part of the environment.”

As well as schools and early education facilities, the sanitising units are also being delivered to colleges and universities, with positive feedback already received from campuses in Sunderland and Edinburgh.

The sanitising units are 100% Made in Britain, which as well as supporting the UK economy, also means they are quick to manufacture and deliver.

Along with their hand sanitising units, Regency Design has created a full range of PPE, including face visors, which can help keep teachers and children safe when interacting in the classroom.

www.regencydesign.co.uk

Burton-upon-Trent ventilation systems supplier Vortice has launched the DePuro Pro plug and play air purifier specifically developed with double filtration to reduce the number of particles in the air such as bacteria, micro-organisms and viruses.  Designed for all kinds of spaces such as care homes, offices, hotels, universities and the health sector, this is clearly of huge interest as we fight the Covid-19 pandemic.

The DePuro Pro is available in two sizes and comes with HEPA 14 absolute filters, capable of retaining up to 99.995% of microparticles (equivalent diameter 0.3µm) which require periodic replacement, highlighted by the filter status indicator on the control panel.  The DePuro Pro 150 is suitable for rooms up to 50 metres square and the DePuro Pro 300 is suitable for rooms up to 100 metres square.  This new product is highly energy efficient, is easy to handle and has sound absorbing panels making it almost silent to operate.

General Manager Kevin Hippey said: “We’re delighted to be able to offer an air purifier which will be an important tool to maintain good indoor air quality.  Scientists have reiterated the importance of good ventilation throughout this pandemic and that, coupled with air filtration and purification, can really help reduce infected particles making it of particular interest in the health and care sector as well as in universities, hotels and offices.”

Full details of the DePuro Pro air purifier are available on the Vortice website https://www.vortice.ltd.uk/shop/commercial-ventilation/depuro-pro/depuropro300/   as is a downloadable catalogue https://www.vortice.ltd.uk/wp-content/uploads/2020/07/Brochure_DEPURO_PRO_Range-EN_UK.pdf

 

www.vortice.ltd.uk

The Kingspan TEK Building System of structural insulated panels (SIPs) has provided the bespoke, thermally efficient shell for a minimalist pavilion at Eton College’s Willowbrook Outdoor Sports Centre.

The stunning single-storey building, designed by Lewandowski Architects, sits at the centre of the site and provides a range of facilities including changing rooms, toilets and a kitchen along with a roof-top viewing platform. Feltham Construction managed work on the project which included the demolition of the building’s outdated predecessor. Wood was a key part of the material palette with charred timber fitted for the outer cladding and birch-ply boards fitted internally. This approach extended to the structure, with Bentley SIP Systems using the Kingspan TEK Building System for the walls of the structural shell.

Kingspan TEK Building System is formed from SIPs with a high performance, rigid insulation core autohesively bonded between two OSB/3 facings. 142mm thick Kingspan TEK panels were selected for the walls of the pavilion. As Kingspan TEK Delivery Partners, Bentley SIP Systems oversaw the design and factory cutting of the panels before delivering them to site.

 

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David Bentley from Bentley SIP Systems discussed the project:

“The Kingspan TEK Building System was specified by Lewandowski Architects at the pre-tender stage and we worked with them from that point to the erection of the building shell. The System was chosen both because of its excellent insulation properties and because it could facilitate a fast-track construction programme. As we pre-cut each panel to the project’s specific requirements, we were easily able to incorporate features such as the structural steel which supports the retractable glazing to the front of the building.”

The Kingspan TEK Building System’s unique jointing system ensures insulation continuity between the panels, helping to minimise repeating thermal bridges. In combination with the OSB/3 facing, this jointing arrangement also facilitates the creation of highly airtight buildings. This should help to reduce the long-term heating requirements for the project and provide a warm, comfortable environment for athletes and spectators.

Bentley SIP Systems’ operatives were able to rapidly erect the SIPs with a dry installation programme. The precision factory design eliminated the need for offsite alterations and waste whilst the OSB/3 facing provided an ideal substrate for the external and internal timber cladding.

For further information, please contact:

 

Tel: +44 (0) 1544 387 384

Fax: +44 (0) 1544 387 484

e.mail: literature@kingspantek.co.uk

Website: www.kingspantek.co.uk

www.twitter.com/KingspanIns_UK

www.linkedin.com/company/kingspan-insulation-uk

Caledonian, working with Stride Treglown Architects, has been selected as one of five companies to deliver a £2bn programme of offsite built secondary schools and blocks, for the Department of Education (DfE) under Lot 1 of the Modern Methods of Construction Framework. The other smaller scale project, Lot 2, will deliver a £1bn programme of offsite built primary school schemes and secondary blocks.

Established by the DfE to build on the success of recent modular procurements, this major framework supports a wider government move towards modern methods of construction as a preference for new build projects and reinforces the desire of the DfE to continue the commitment to Modern Methods of Construction in the delivery of education projects.
This significant win expands on Caledonian’s education offering with the DFE, with over £80m of education projects currently in progress.
David Johnson, Preconstruction Director at Caledonian Modular, said: “We are delighted to be selected as one of the small team of contractors to work with the DfE in continuing to develop standards for education buildings, using high levels of offsite completion to reduce risk, save time and really optimise speed and efficiency of school design and delivery.”
“This win comes as a result of us demonstrating our capability and capacity to continue to deliver full turnkey schools to a high quality, in half the time and with significantly less disruption than traditional methods.”

 

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Haygrove School and The Sir Frederick Gibberd College
Some of the £80m worth of education projects secured by Caledonian include the £38m Haygrove School and The Sir Frederick Gibberd College. These were secured under separate DfE frameworks and will require the company to act as Lead Designer and Principal Contractor, delivering both projects from feasibility, through design and planning.
The approach will maximise the extent of onsite groundworks prior to the modules arriving on site, which are delivered and installed with final decorations, floor coverings and furniture completed at the company’s Newark based manufacturing facility. This significantly reduces onsite works and disruption to the school and local community and maximises quality control and efficiency, reducing the overall project timescales.
The new £29m Sir Frederick Gibberd College will comprise a 1,200 place secondary school built over three storeys, including a school hall, dining hall, drama studio and a 500 place sixth form teaching area as well as sports facilities and all associated external works and sports pitches. The design incorporates concrete floors and, being a component-based system, allows greater flexibility in design whilst delivering a DfE compliant solution as well as all the efficiency and time saving benefits of a modular build.
Work being undertaken at Haygrove School in Bridgwater will utilise Caledonian’s component based school solutions to replace the main school building with modern and efficient off-site manufactured teaching environments. The construction work is being undertaken while the school remains open with works carefully planned to ensure minimal disruption to both the school and local community. The three-storey building will consist of classrooms, double-height hall and studio spaces, offices, kitchen and associated rooms for educational purposes, along with enabling, groundwork’s and external works.
Both schools incorporate factory installed concrete floors to deliver an acoustically compliant, comfortable, safe and durable environment for occupants.

High quality student accommodation
Other projects within the large education order book include working with Bowmer & Kirkland on a £25m contract to manufacture accommodation modules as part of a £54m development for the University Campus of Football Business, First Way Campus in Wembley. The 678 bedrooms have now been manufactured at the Newark facility. At 10 storeys, the project really shows what is possible with its modular building solutions, which, on this project means bedrooms are 96% complete prior to shipping to site.
Fire compliance capabilities of the modular system featured highly in the selection process, due to the high rise nature of the 10 storey development. Caledonian gave the client and design team confidence by providing a pre-engineered fire compliant modular solution suitable for a development of this scale.
More recently, and working with ENGIE, Caledonian secured another student accommodation project, this time a £10m order at Station Approach, Hereford. The project will provide Hereford College of Arts and the city’s new NMiTE University with 178 student bedrooms each with its own study area and en-suite bathroom, along with other areas of accommodation. Caledonian was selected as the modular building partner because of its long track record in supplying high quality student accommodation, willingness to collaborate with project partners and ability to deliver value
for money.

www.caledonianmodular.com

A 21st Century school has been constructed in Glossop, a rural market town in the High Peak, to provide a new, single-site secondary school and sixth form. Kingspan Kooltherm Pipe Insulation from local manufacturers, Kingspan Industrial Insulation, was specified to help ensure it is both comfortable and low cost to run.

As the original school was costly to repair and maintain, the decision was made to demolish and construct a new site that would combine three Glossop and Hadfield schools. The new site was delivered by main contractors, Henry Brothers, with the capacity for 1,000 11-16-year olds and 200 sixth formers, and the potential for further expansion. Overseen by M&E Contractors, William Bailey, 7000 lm of Kingspan Kooltherm Pipe Insulation was installed by delivery partners, Gill Insulation.

The pipe insulation was used in concealed areas such as in the ceiling voids, on droppers and within low-level boxings, in addition to the plant room and boiler room. With industry leading thermal conductivities as low as 0.025 W/m·K, Kingspan Kooltherm Pipe Insulation provided a slim-line solution for reducing heat transmission from the pipework. This gave the installers more room to work when fitting the product in tight areas and allowed the clean, high quality aesthetic of the internal spaces to be maintained.

Kingspan Kooltherm Pipe Insulation is Class 0 as defined by Building Regulations, has a BRE Green Guide A/A+ rating, and is manufactured under a BS EN ISO 14001: 2015 scheme. Kingspan Kooltherm Pipe Insulation is the first pipe insulation product to attain BDA Agrement® certification under the scheme and it has also been awarded a best-in-class Eurofins Indoor Air Comfort Gold certificate, recognising it as outstanding material according to the VOC Indoor Air Quality emissions standards.

With Kingspan Industrial Insulation’s free Pipeline Technical Advisory Service, which can be contacted on 0808 168 7363, clear advice and guidance can be accessed at every stage in a project. They also have Premier and Premier Plus Services which support purchases of Kingspan Kooltherm Pipe Insulation and the Kooltherm Complete Pipe Insulation System (incorporating insulated pipe support inserts and fire sleeves).

For more information:

Tel: +44 (0) 1544 388 601

Pipeline Technical Advisory Service: 0808 168 7363

Fax: +44 (0) 1544 388 888

E-mail: info@kingspaninsulation.co.uk

Website: www.kingspanindustrialinsulation.com

www.twitter.com/KingspanHVAC_UK

www.facebook.com/KingspanHVACUK

The Abbey Hill Academy in Stockton-on-Tees is an educational establishment for students aged 11-16 with learning difficulties and disabilities.

The learning environment is never more critical for such students and since the Horizons Specialist Academy Trust became custodians of the school in 2013 refurbishments have been taking place to restore the 1970’s building.

In addition, to heating and hot water upgrades and a new roof, the striking walkway that had a rooflight canopy was replaced and upgraded to enhance the exterior aesthetics of the building. The unusual shape of the building meant that the upgraded rooflights allowed a greater degree of light into the body of the school enhancing both the practical elements and also pupil and staff wellbeing due to the increased availability of natural light.

“The rooflight canopy had definitely seen better days and was no longer fit for purpose having been exposed to the elements for so many years,” said Jim Lowther Sales Director Xtralite. “We were able to specify the latest rooflight technologies to replace the existing ones to ensure a quality restoration was undertaken.”

Four 20m x 2.2m, one 9 x 2.2m and other elements were all fitted from the X-Span range of products, a thermally enhanced self-supporting rooflight. All were double glazed with a toughened outer and laminated internal glass.

“Glass is a good choice for atria, canopies and walkways and in this situation allowed the almost exact replacement of product albeit by those that are far superior,” said Jim. “Furthermore X-Span complies with BS6399 system Part 1 (Code of Practice for dead and imposed loads), Part 2 (Code of Practice for wind loads) and Part 3 (Code of Practice for imposed/snow loads) delivering a premium solution of aesthetics and practicality.”

Further information can be found by visiting www.xtralite.co.uk or by calling 01670 354 157.

An inspiring new sports facility, featuring a striking Sika Sarnafil single ply membrane roof, has just been completed at St. George’s Weybridge, a Roman Catholic co-educational nursery, private day school and 6th form college in Surrey.

The exciting new architectural development has been built as part of the establishment’s 150th anniversary celebrations and includes a premiership level hockey pitch and six-court sports hall, as well as a strength and conditioning suite, dance studio and flexible multi-use areas.

Transforming the existing, functionally simple sports hall, this now beautifully designed facility has a tree canopy-like roof structure draping over the building’s internal spaces.

Designed by global architectural practice Scott Brownrigg, the roof needed to achieve 30m clear spans across the main hall and the design needed to be clever and sensitive to the fact that the site’s location sits within the green belt. It also required a flexible and durable waterproofing solution to ensure the building leaves a lasting legacy for future generations of Georgians.

Felicity Meares, Architect at Scott Brownrigg, comments on how they approached the design and specification: “We designed a bespoke freeform glulam roof that curves in multiple directions. Computer modelling software allowed us to create and control this complex roof form in virtual reality, pushing and pulling it to blend into the landscape.

“In need of a roofing product elegant and pliable enough to accommodate the complex design, lightweight enough to minimise the impact on the roof’s structure and cost effective enough to cover such a large area, Sarnafil G410-ELF lead grey single ply membrane was specified, along with Sarnavap 5000, 120m SarnaTherm G insultation board and Sika SolarMount-1. Sarnafil adhered décor profiles were also built, allowing rainfall to be interrupted and guided across the roof.”

Sarnafil worked closely with the architects and contractors to develop a specification that not only had the correct U-value, but was also compatible with the Cross Laminated Timber roof build-up and ancillary roof mounted systems used, such as Photovoltaics, Latchways, a built-in gutter and upstands for roof openings.

Roofing contractor Malone Roofing was tasked with realising the architect’s roof design. With both Malone and Scott Brownrigg having specified Sarnafil in the past, the entire team were confident that Sarnafil single ply was the right fit for this unique roof form.

Paul Hughes, Managing Director at Malone Roofing, oversaw the project. He comments on the project: “We started work on the roof in October 2018 and spent a combined total of 12 weeks on the project. Despite being faced with a particularly rainy period and a challenging design, with curves sloping up to 30 degrees in some areas, we were able to complete the roof on time and to budget.”

The architect’s vision was to create a contemporary building that would inspire students to achieve their very best. Thanks to an exceptional design, impeccable installation and Sika Sarnafil’s robust guarantees, the team have been able to achieve just that, while also ensuring this timeless design will be protected and enjoyed for years to come.

For more information on Sika’s products and services call 01707 394444, email sarnafilroofing@uk.sika.com or visit gbr.sika.com