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Award-winning Altro XpressLay™ safety flooring has been used throughout a £25 million secondary ‘super school’ in North Wales. At 4,500m2, it is the biggest ever Altro XpressLay installation in the North West.

The new Rhyl High School has been funded by Denbighshire Council and the Welsh Government, and built by Willmott Dixon. It accommodates 1,200 students, and also provides a base for 45 students from a nearby community special school. The whole building was constructed to achieve a rating of “excellent” on the BREEAM scale.

As with most new-build school projects, cost and time were major factors in the construction of Rhyl High. Flooring company Linney Cooper — who were appointed by Willmott Dixon to install the flooring throughout the new school — were well aware of this. But even though Altro flooring had not originally been specified, Linney Cooper recommended switching to Altro XpressLay.

Robert Goring, Senior Project Surveyor at Willmott Dixon, said “We have been working with Linney Cooper for many years. Their expert knowledge of flooring led to a recommendation to change our specification to Altro XpressLay, which is a proven cost and time saving product. In addition, the flooring met the stringent criteria for safety, quality and design.”

James Sullivan, Linney Cooper Contracts Manager, said “For the Rhyl High project, Altro XpressLay and its properties presented themselves as a better alternative flooring solution to the one specified, for many reasons. The substrate floor at the new school was a power-floated concrete that would take a great deal of preparation with diamond grinding and laying a dpm. But, crucially, Altro XpressLay can be laid without a dpm, because it can be put down straight onto a damp subfloor or a new concrete floor at up to 97% relative humidity. This means quick and easy installation without having to wait for the substrate to dry.

“In addition, Altro Xpresslay can be laid without adhesive. There is no waiting for it to ‘cure’, we just lay, weld and walk on it the same day. There are no tacky areas, or having to plan installation in stages because of drying times.

“The flooring can be taken up and re-used elsewhere, and if we need to replace areas of damage or wear in the future, we can do so, very easily, with minimal disruption. There are no adhesive odours, either, which is perfect for sites such as schools.”

James continued: “Altro XpressLay is not a short-term solution, it is a proven, groundbreaking flooring that holds as effectively as an Altro safety flooring installed using adhesive, and there are no rucks, no movement at all.” It offers the same guarantees and lifetime slip resistance of other Altro safety flooring. The floor can be removed easily, reused and is 100% recyclable at the end of its life.

In addition to Altro XpressLay, Altro Whiterock™ White walling and Altro Stronghold™ 30 safety flooring were installed in the school kitchen. These products are often specified together as they deliver a proven combination of safety and hygiene in hard working environments.

Altro Whiterock White is the hygienic alternative to tiles that’s impact resistant, grout-free and easy to clean. Its smooth white surface and classic purity make it a timeless choice for any interior.

Altro Stronghold 30 achieves Altro’s highest rating for slip resistance and is designed to minimise risk in wet and greasy conditions for the lifetime of the flooring. As well as helping to keep staff safe from slips, it also helps reduce their fatigue, thanks to its 3mm thickness which provides noise reduction and comfort underfoot.

Linney Cooper installed the Altro Stronghold 30, while MI Contracts fitted the Altro Whiterock White.

For more information please visit www.altro.co.uk.

The proven cost and time saving credentials of award-winning Altro LooselayTM technology has lead to Altro XpressLayTM safety flooring being selected for installation in 27 new schools being built in the North East of England.

Galliford Try is building the new schools as part of the Priority School Building Programme (PSBP). Galliford Try has a longstanding Supply Chain Agreement with Altro, so when it came to specifying flooring for the PSBP schools, both companies worked closely together to select a high quality, cost-effective flooring that was also quick to install.

Roy Perry, Galliford Try Contracts Manager, said: “We chose to work with Altro on the PSBP scheme due to the strength of our supply chain relationship and their array of appropriate products for the schools.

“We selected Altro XpressLay because it’s a cost-competitive option that would also save us installation time on all the priority school schemes in this region. In many instances we require a quick turnaround, as Galliford Try is under pressure to deliver the schools within set timescales.

“We have been pleased with the service we have received from Altro and the flooring contractors, which has enabled us to complete the work to the customers’ satisfaction.”
Altro XpressLay is the world’s first ever adhesive-free safety flooring, and features Altro Looselay technology. Altro Looselay technology allows any subfloor moisture to escape. It has been designed to lie flat, without the need to be adhered. Altro Looselay doubled-sided, moisture-tolerant tape is used to secure the flooring in place while you weld. As there is no adhesive you get same-day welding and can walk on the floor straight away. Altro XpressLay can be easily removed post-installation, re-used elsewhere and then recycled at the end of its life.

The range boasts 42 colours, featuring bright and subtle, sparkle-free designs and decorative chipped options to choose from. The Altro XpressLay palette matches with Altro WalkwayTM 20 safety flooring, enabling both ranges to be combined to suit the application.

Altro XpressLay also features Altro Easyclean technology with superior chemical and stain resistance, to ensure it stays looking good for longer.

The flagship school for the PSBP scheme, and one of the first to be built, is the £18.6 million Hessle High School and Sixth Form College in East Yorkshire. Previously Hessle High was split over two sites, with 1,450 students, including 200 students in the sixth form.

The new build, designed by DLA Architecture Ltd in Leeds, has created a combined, fit-for-purpose school that operates from just one site, with new science labs, ICT and teaching areas and sports facilities for up to 1,550 pupils, including 230 students in the sixth form.

Phoenix Flooring Division installed 5,500m2 of Altro XpressLay throughout Hessle High School in four different shades; Waterfall on stairs and corridors; Blizzard in laboratories; Fog in wet areas; and Roof Garden in the stores.

The easy-to-fit capabilities of Altro XpressLay meant big savings in time and a trouble-free installation, as Phoenix Flooring MD Matt Brown explained.

“With Altro XpressLay there is no need to lay a dpm, and it can be fitted without adhesives,” said Matt. “This makes it very cost and time effective, and fitter friendly too. We know that every time we use this flooring we save a lot of time on a project, so for us it’s a great choice all round.

“Prior to fitting at the school, we prepared the substrate with a smoothing compound to create a true, flat surface. We then fitted Altro Looselay double-sided moisture tolerant adhesive tape to all perimeters and areas where the flooring would have joints. This helps the flooring to stay in place.

“Then it was simply a case of cutting the sheets of Altro XpressLay to fit, laying them into position, removing the backing from the adhesive tape, and rolling the flooring back into place. Joints were finally hot welded to finish off.

“We were on site for three months, with eight fitters working at the busiest period. We had excellent support from Altro throughout the entire project, but they always deliver a very high level of back-up.”

Mark Owen, Facilities Manager at Hessle High School is happy that Altro XpressLay is ticking all the right boxes. “We had a mixture of lino and tiles in the old school, which looked very old fashioned and was neither safe underfoot nor easy to maintain. This new flooring looks superb, colourful and modern, and it’s a proven safety flooring that can stand up to the rigours of busy school life.

“There has been no rucking or movement at all. It’s as firm and reliable as any flooring fitted with adhesive. So for a school it’s a great product, because we have the flexibility to repair or reuse the flooring in the future if required.

“Maintaining the flooring is proving easy as well, and it cleans up very nicely. We mop as and when required, and for areas which get the most traffic and dirt we use a walk-behind scrubber regularly. During school holidays we give everything a much more thorough going over with a circular scrubber, which brings the floors back to their very best.”

For more information please visit www.altro.co.uk.