Latest innovations and products in the building fabric section of the construction industry.

Stunning roof for London pub with new Sika Sarnafil self-adhered membrane

Specialist roofing contractor Hambro Roofing has recently completed works to a new JD Wetherspoon pub in London, known as ‘The Mossy Well’, which now boasts 500sq m of Sika Sarnafil Self Adhered membrane.

JD Wetherspoon has spent just over £3 million developing the outlet on Muswell Hill, which opened in October.

Extensive refurbishment and adaptations to the building needed to take place due to the existing roofs being in such a bad state. Essex-based Sika Sarnafil contractor, Hambro Roofing, was awarded the contract after proposing to use Sika Sarnafil single ply for the flat roof repairs.

The refurbishment comprised of complex work on the existing pitched roofs, lead flashings, guttering and renewal of the flat roof. A section of new barrel roof was also required in the centre of the building; comprising of flat, vertical and soffit detailing.

The client required the new roof area to look like a traditional zinc roof covering. Sika Sarnafil G410-15 FSA was specified for the job, with décor profiling to match the surrounding roofs. Ideal for the job, the system is lightweight, cost effective and offers a flawless finish.

Built on Hambro Roofing’s previous experience this was a highly successful project without any major setbacks and completed in the given timeframe.

The barrel roof was also fitted with SarnaTherm insulation over a SarnaVap vapour barrier. Sikalastic Liquid Applied Membrane was used on the detailing around the guttering to achieve a seamless waterproof finish.

Jon Hammersley, Hambro Roofing Director, explained “The works were incredibly challenging as there was a vast amount of awkward detailing including vertical fascia and soffit works. However, the new Self Adhered membrane allowed us to work fast and make the roof look fantastic. Sarnafil remains our preferred partner when it comes to single ply roofing because it is so reliable and gives the best results.”

“We had to work to a tight deadline in order to get the premises open on time which was achieved with our own in house labour force and great workmanship with the product,” he added.

Feedback was enormously positive on completion of the project. The client was particularly impressed by the effectiveness of the Self Adhered solution and the speed in which the project was completed, resulting in a stunning roof that fulfilled the architect’s vision.

For more information on Sika Sarnafil’s products and services, call 01707 394444, email sarnafilroofing@uk.sika.com or visit www.sarnafil.co.uk.

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Architects deliver ‘civic qualities’ with Shackerley’s ceramic granite cladding

Shackerley has supplied over 900m2 of SureClad® ceramic granite ventilated façade cladding in different styles for Consett Academy and Consett Leisure Centre, adding premium quality external finishes for both parts of this £44 million regeneration project in the North East.

From the outset, the new academy and leisure centre were to be constructed as a single building with many shared facilities, but each part of the development was to have its own clear identity and sense of purpose. The specification of ceramic granite façade panels in different colourways and surface textures has helped to achieve this.

Seymour Harris, architects for the main contractor Carillion, had previous experience of using SureClad® in the education sector and had no hesitation in specifying Shackerley’s patented façade system when developing the detailed design for this scheme.

Multi-format polished and unpolished black façade panels from one of Shackerley’s most popular ceramic granite ranges have been installed ‘broken bonded’ to form a key design element of the main frontage of the Academy.

“Using premium black materials normally associated with the high end commercial sector underlines the message that the Academy is a place of work and that learning leads towards a bigger world,“ commented Seymour Harris Director, Tim Johnson. “The Academy also has a technology specialism and the use of an advanced technical cladding system seems appropriate as it serves to emphasise the focus of the school.”

The adjoining Leisure Centre has been clad with SureClad® ceramic granite façades in a lighter stone colourway, contrasting starkly with black detailing at the main entrance. “The cladding material has given the Leisure Centre the civic quality required, and maintained design continuity with the Academy, whilst the less imposing, brighter colour has given the facility its own fresh identity,” said Tim.

“The SureClad® system gave us the design flexibility we needed,” he added,” It allowed us to manipulate the coursing on the façade to employ both matt and polished layers of different heights and to interface effectively with entrance features and glazing elements. The ease of forming the junctions with other materials was an added bonus.”

He concluded: “The SureClad® ceramic granite just gave us everything we were looking for… excellent clean lines, stunning appearance of quality, robustness with long term low maintenance. The choice available also meant that we were able to reflect very effectively the natural local materials of stone buildings, slate roofs, and strata and outcrops of the surrounding landscape in our designs, whilst maintaining the civic quality demanded and continuity of detailing”.

For further details please contact Shackerley on 0800 783 0391 or visit www.shackerley.com.

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Sika Sarnafil specified for roof refurb at two of London’s biggest tourist attractions

The National Gallery and the Science Museum – two of London’s major and iconic visitor attractions – have benefitted from a planned roof maintenance programme, using Sika Sarnafil membranes and specialist contractor, Delomac Roofing.

Working with the National Gallery since 1995, a programme of roof replacement and thermal upgrading has seen in excess of 12,000sq m of Sika Sarnafil membranes installed, together with insulation, roof lights and walkways in a series of over 30 completed projects – including the complete Sainsbury Wing in 2008.

Working closely with the client and architect, specifications have been delivered using the Sika Sarnafil Partner Supply Chain to ensure watertight and long lasting protection to the priceless works of art on display.

At the Science Museum, ageing and poorly insulated roof coverings were targeted for upgrade and replacement in a series of tender awards, all successfully won by Delomac and Sika Sarnafil.

Brendan McNulty said: “With the impact of rising utility costs, effective thermal upgrades were completed with the roof works, delivering tangible cost savings.”

The Science Museum’s Flight Gallery houses many historic planes, including a Spitfire, a prototype Harrier and a cut cross section form a Jumbo Jet. Visitors were able to safely enjoy these exhibits without disruption while these important roof works were completed close by.

At both sites, environmental and whole life cost considerations were key in material specification – with a target to reduce energy use.

Equally, the lightweight membranes and considered planned specifications allowed system overlays with an entirely flame-free cold application, ensuring minimal internal disturbance to visitor experience.

“As with all London sites – particularly with huge public visitor numbers, logistical issues were challenging; but the advantage of a unified supply chain with out of hours early deliveries ensured zero risk to arriving footfall.”

“The roof refurbishments on both buildings have been designed to an exceptionally high standard. Our effective installation, backed by Sika Sarnafil’s robust guarantees ensure the client has peace of mind for years to come.” Brendan added.

For more information on Sika Sarnafil’s products and services, call 01707 358500, email sarnafilroofing@uk.sika.com or visit www.sarnafil.co.uk.

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weber.rend MT System gains BBA certification and NHBC approval

The high performance weber.rend MT multi-coat render system from Saint-Gobain Weber, the leading UK formulator and manufacturer of innovative materials, systems and solutions for the construction industry, has recently gained full BBA Certification. This accreditation meets NHBC requirements for new build housing where house builders are constantly seeking modern methods of construction for speed and cost efficiency. The weber.rend MT system is designed to rapidly finish buildings with a frame and panel construction.

weber.rend MT is a high performance, light-weight, render system which incorporates glass-fibre meshcloth reinforcement and a resin-rich adhesive coat that can carry a choice of textured finishes in a wide range of colours. This modern render system is designed for large areas of stable render carrier boards without the need for expressed joints to create smooth, modern design aesthetics. Equally weber.rend MT is ideal for uneven masonry or mixed substrates where crack resistance is essential.  Application can be by machine spray or by hand with a float and dry-sponge to achieve a render smooth finish.  It is ideal for a variety of synthetic textured and coloured finish coats to produce weatherproof, vapour permeable protection.

“Achieving BBA Certification for the well-proven weber.rend MT system underlines this product’s suitability for modern methods of frame and panel construction which is essential to speed the build process,” says Tracey Dempster, marketing manager, Saint-Gobain Weber. “The BBA testing has been carried out using three market leading render boards, Knauf Aquapanel, Siniat Bluclad and Euroform Rendaboard but equally the system is ideal for mixed substrates or repaired, uneven surfaces.  It is a very versatile render system.”

The British Board of Agrément is the UK’s leading authority providing accreditation and inspection services to manufacturers and installers that supply the construction industry. The BBA’s custom-built testing centre carried out extensive product tests on weber.rend MT including accelerated ageing analysis, weather resistance, impact strength, fire related performance and longevity to ensure the system performs satisfactorily for a period in excess of 30 years.  Holding BBA accreditation assures house builders, housing associations, building regulation authorities and contractors of the product quality and suitability for new build and regeneration projects.

The weber.rend MT system has been used by Barratt Homes to achieve the ‘Sustainable Housebuilder of the Year’ in the Housebuilder Awards for the Hanham Hall project of 185 bespoke, energy efficient homes.  The timber frame and SIP panel construction method determined the selection of a clean, simple aesthetic finish for the properties and the light-weight of the weber.rend MT system was of benefit here.

A BREEAM outstanding rating and the BREEAM Education Award has been achieved by a £39m school and community campus project in Bridgend, South Wales in the Gateway to the Valleys scheme where the weber.rend MT system has contributed significantly to the high levels of sustainability and low energy demands of the building.

For more information about this project, or for technical support, please contact Saint-Gobain Weber on 08703 330 070, or visit www.netweber.co.uk. Customers in Ireland should call 028 9335 2999 or visit www.weber.ie.

A free download of the new weber.app for iPhone and iPad users is also available from iTunes and from Google Play for Android smartphones and tablet users.  Follow Saint-Gobain Weber on Twitter @SGWeberUK for the latest company news and updates.

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Sika Trocal delivers five star roofing solution at luxurious Riverbank Hotel extension

Single ply roofing membranes are extremely versatile and ideal for virtually any flat roofing project, offering speed of installation and a huge reduction in costs. At the Park Plaza Riverbank in Central London, the installation of high performance Sika-Trocal Type S and Type SGmA membranes will ensure the hotel’s multi-million pound extension and reconfiguration is completed on time and to the highest standard.

Located on the South Bank of the River Thames, within a short distance of Big Ben and the London Eye, Park Plaza Riverbank welcomes guests from all over the world. As part of a European development programme by parent company PPHE Hotel Group, including three new hotels in London and one in Germany, an eight-storey extension complete by 2016 will add 184 new rooms and a new private penthouse with terraces to the hotel.

Working with ESA architects and Gear Construction, the design has been delivered which includes the creation of eight separate roof areas of different sizes, shapes and pitches. With a fast and reliable installation a key requirement, the mechanically fixed Sika-Trocal S and SGmA systems proved to be the optimum roofing solution, offering a smooth and rapid installation, excellent flexibility and crisp, simple detailing.

Innovation in action

Due to the city centre location, two roof pitches of 25° and 44°, and both the complexity and number of roof sections, a forward-thinking application method was required. With the company’s unique and innovative abseiling solution, ICS Roofing was appointed as the project’s roofing contractor. With the complexity of the design, ICS employed specialist Sika-Trocal installers Brightside Roofing to complete the application over a projected 18 week period.

“After careful planning and co-ordination with Gear, they supplied a cantilevered scaffold off the building which allowed us to abseil equipment as a means of fall arrest and to create safe access to the various roof areas,” said Tom Peach, Contracts Manager at ICS Roofing.

“Many flat roof membranes do not lend themselves to installation using an abseil, due to the double fix method of insulation and membrane. Heat welding can also become an issue when working on steeper pitched areas, however, Sika-Trocal system offered us a speedy installation that saw the first two roofs installed in under two weeks – much quicker than the 25 days predicted.”

Working for ICS throughout the project, Brightside installed a total of 1,755m2 of the Sika-Trocal Type S roofing membrane across the three main roof areas. Using the unique Sika-Trocal Laminated Metal Discs and thermally broken fasteners, this provided a rapid and economic roofing solution by allowing ICS to secure both the membrane and the insulation in one go, reducing the fasteners required by 40-60% and speeding up installation.

As well as being one of the most rapid and economic systems to install, it allowed the installation team to achieve exceptional waterproofing and durability – approved by the British Board of Agrément (BBA) to have a life expectancy, in their opinion, of in excess of 35 years.

Devil is in the detail

The unreinforced nature of Type S membrane offers exceptional malleability and allows high quality detailing works to be completed to an exceptional standard. On the 44° pitched roof, insulation was cleverly installed in a step formation to allow installers safe and easy access to the highest point of the roof – with the membrane allowing a single continuous application towards a stunning box gutter and parapet detail.

For a number of complex details, ICS turned to Sika-Trocal Metal for a neat aesthetic and crisp finish to perimeter flashings and junctions. As well as a stylish aesthetic and a fast application, health and safety of site operatives and members of the public has been a prerequisite from start to finish.

Working closely with Gear Construction, as well as other trades on site from cladding specialists to steelworks contractors, ICS carefully coordinated site deliveries and use of the crane to minimise disruption and risk. With long term performance of the membrane an absolute must for safety both inside and outside of the hotel, ICS also carefully considered wind load calculations prior to the application.

“Due to the complexity of the roofs and with health and safety absolutely paramount, it was imperative that the roofs were correctly designed and secured to resist wind loads, ensuring outstanding performance and longevity,” added Tom Peach.

Sustainable solutions

As part of the overall application, ICS Roofing appointed Eco Green Roofs to complete the installation above 227m2 of Sika-Trocal SGmA membrane. The system was overlaid with sedum matting to create a living roof area and improve the roof’s thermal performance.

The garden roof systems are compatible with all existing membranes and once installed, will extend the life of the green roof, help reduce heating and air-conditioning costs and even water sewage charges. The living roof system consists of everything from traditional sedum mats, drainage layers and edge trims, to security railings and harnesses.

With low environmental impact a key factor on site, ICS utilised a complex array of insulation ranging from flat board and tapered to new ultra-thin vacuum insulation panels (VIPs). Installed on a series of four terraces, 100m2 of the highly innovative new VIPs were used to overcome the common on-site challenge of door threshold heights.

Completed over a four month summer period, but with the wettest August on record, the innovative, fast and high quality application of Type S and SGmA single ply membranes from Sika-Trocal have ensured that Park Plaza Riverbank remains on track for its 2016 completion date. Thanks to careful collaboration between Gear Construction, ICS Roofing and Sika-Trocal, this stunning extension and reconfiguration will soon welcome thousands of new visitors from all over the world to the highest quality accommodation in the heart of London.

Sika Limited’s head office is based in Welwyn Garden City at Watchmead, Welwyn Garden City, Hertfordshire, AL7 1BQ. Call 01707 394444 or visit www.sika-trocal.co.uk.

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Canterbury handmade range is first choice for standout roof design

Marley Eternit’s Canterbury premium handmade clay plain tiles are available in three colours to achieve truly unique roof design.

Loxleigh boasts an antique appearance due to its semi-sanded finish in red and grey shades, Burford is a rich red-brown tone in a fully sanded texture and Chailey offers a vibrant orange tone and can be used on the main roof or as a contrast tile for vertical tiling.

The authentic blend of colours means all three tiles can be mixed on the roof to create their own unique design or replicate a patchwork of colour often seen on traditional roofs in Suffolk, Sussex and Kent. Canterbury clay plain tiles are also available with a complementary range of traditional handmade fittings and decorative accessories to achieve the perfect finish.

To request a brochure or samples contact 01283 722588 / www.marleyeternit.co.uk/handmade

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Energy savings for Bristol family with EWI by Saint-Gobain Weber

weber.therm XM External Wall Insulation ( EWI) has been installed on a two-storey end of terrace, privately owned property in the Brislington area of Bristol. This is just one of several upgrades being undertaken by the homeowner which have included the addition of a large extension to the side of the property; a loft conversion; the addition of a garden room to the rear and new windows and doors throughout.

“We bought this 1960s property knowing that a substantial makeover was needed and being in the construction business I could see the potential and have managed a lot of the work myself,” says Mark Holden, property owner. “The property was unattractive, even ugly, with hard to treat solid walls, and it was cold. We wanted a more attractive home and greater comfort for our young family.”

The application of BBA accredited and Energy Saving Trust listed weber.therm XM EWI was carried out by M P Plastering Limited, Somerset, renowned for excellent render application skills and experienced with use of the weber.therm EWI systems. The couple sought Green Deal funding with the help of M P Plastering, a Green Deal certified applicator, and successfully achieved a 75% contribution toward the £9,000 cost of the EWI project.

“The Green Deal funding was surprisingly easy to achieve,” says Mark Pickthall, M P Plastering, “which is just as well considering how cold the house was and that there was a young family to keep warm. The property looks completely different now with the application of Weber’s EWI system. We like everything about Weber from start to finish. Great representation, excellent technical support, industry-leading warranties and products that are consistently reliable.”

The weber.therm XM EWI system used on this property included 90mm thick expanded polystyrene (EPS) insulation which was mechanically fixed to the outer skin of the wall substrate. The render process requires two passes of weber.rend LAC, a cementitious render into which the fibreglass reinforcement meshcloth is embedded to give a robust render coat. When dry the surface is primed with weber PR310 in preparation for a 1.5mm thin coat decorative finish of weber.plast TF, an acrylic based, pre-mixed, textured finish, in Winter White. The porch has been finished in weber.pral M one-coat, through-coloured monocouche render in Chalk. weber.therm XM EWI is capable of substantially improving the U-value of a property in a retrofit project, and produces exceptional levels of energy efficiency on new builds.

“Where I had made additions and re-modelled the internal space the external walls were in an awful state. And from an aesthetics angle, it was great to cover the whole exterior with EWI. We can no longer see the scars and joints,” continues Mark. “Work started at the coldest time of year in November 2014, but within weeks we were feeling the benefit of the EWI. During a particularly cold spell we found there was no need to switch the heating back on after the timer programme had lapsed each morning which would have been necessary previously.” By February the property was fully wrapped and rendered.

“The massive visual improvement to our home is quite amazing,” says Mark, “but the saving we have made on our monthly fuel outlay is incredible. From an average of £150 per month during the winter months we are now paying around £80 a month, that’s a very big saving for a family.”

“We have carried out many projects on this property and my wife and I agree the EWI application has been by far the most successful element of our plans.”

Weber products are manufactured from carefully selected raw materials at purpose-built facilities in Bedfordshire, Shropshire and Ireland where quality and consistency is achieved.
For more information about this project, or for technical support, please contact Saint-Gobain Weber on 08703 330 070, or visit www.netweber.co.uk. Customers in Ireland should call 028 9335 2999 or visit www.weber.ie.

A free download of the new weber.app for iPhone and iPad users is also available from iTunes and from Google Play for Android smartphones and tablet users. Follow Saint-Gobain Weber on Twitter @SGWeberUK for the latest company news and updates.

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Nexus Brick Faced Support System

Creating flawless brick-faced soffits and lintels has now become much simpler and quicker, thanks to a new lightweight stainless steel based system developed by two industry-leading companies – brick support specialist Ancon Building Products and Ibstock Kevington –national manufacturer of brickwork and masonry special shapes and prefabricated components.

The new Nexus® system combines a specially developed Ibstock Kevington lightweight brick-faced steel unit with Ancon’s tried and tested MDC stainless steel bracket angle support system. The system offers contractors easier handling coupled with maximum adjustability, both vertically and horizontally, for quick and simple alignment on site.

The new system offers considerable benefits over traditional cast concrete alternatives – cutting weight by more than half, which in most cases will allow the brick-faced units to be installed without specialist lifting equipment, and significant savings in installation time – making it particularly appropriate for fast-track or time-limited projects.

Individual Nexus® units are designed and prefabricated off-site to suit different soffit dimensions, even modern deep soffits, so there is no cutting required on-site. They are simply offered up to the pre-fixed and pre-drilled Ancon MDC support system and then bolted into position using T-head bolts. The quality design allows units to be simply adjusted for perfect alignment and, once in position, all that is left is for the brick facing to be pointed for a seamless match with the main brickwork.

Nexus units can be fabricated using virtually any brick or masonry with the chosen product being specially selected and precision cut, generally from the same batch as the main façade to ensure a perfect visual match. Various brick patterns can also be specified to match individual project designs and styles.

All system components are of the highest quality, and engineered for economy and durability, with slips permanently bonded to the high grade stainless steel Nexus system using a BBA accredited bonding system. Nexus has been independently tested for long term durability by Lucideon, the independent global experts in materials testing, analysis and consultancy.

Ibstock Kevington Sales Director, Warren Dean said “Nexus® is an exciting new development that brings together the combined experience and expertise of two major companies – each market leaders in their own area. The advanced design will not only make it easier and quicker to specify and install modern brick-faced soffit and lintel features in a range of different building applications, but the two-part design means it will be far easier to achieve perfect alignment with the main brickwork façade.”

Further details and technical specifications for the Nexus® system are available in a new 4-page brochure, available to download from www.ancon.co.uk/Nexus.

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Alan Thomas, Kiwa BDA Associate explains why the BDA Agrément® is

Specifiers, distributors and contractors know that it makes sense to avoid problems with acceptance of products or systems on site by building control, NHBC or simply astute customers. If the products they are considering specifying, supplying or installing are traditional or well-established they could select those which comply with British, or increasingly these days, European Standards and that are CE Marked (if appropriate). Additionally, building envelope products should carry approval by an independent body accredited for the task, showing that the product is fit for purpose.

Independent third party approval removes barriers to acceptance of all relevant building products by bringing together all the critical material properties and installation requirements in one common format reference document.

Kiwa is an international independent certification body with a pedigree of many years, and unrivalled experience in developing certification guidelines for a huge range of innovative building products, and has state of the art laboratories across Europe to test them. It is now extending its Kiwa BDA Agrément® scheme within the UK, developed on the basis of over 30 years’ experience on the study of the building envelope. With UK offices including Cheltenham, Harrogate and Derby, Kiwa is UKAS accredited and a Notified Body under the CE Marking arrangements applying across Europe. BDA Agrément® is fully recognised by the NHBC as meeting their technical requirements and by LABC for Building Regulations purposes.

BDA Agrément® is aimed at confirming the fitness for purpose of products covered or not covered by British or European standards and involves a thorough and rigorous assessment of the product concerned involving evaluation of its’ use on or within a building and testing of its’ key performance factors. The assessment also includes factory inspection and audit, to ensure that processes are in place to ensure that the specification of the product will be maintained as long as the BDA Agrément® is valid. Site inspections are also carried out to check installation information and practices and once the BDA Agrément® has been awarded the manufacturer will be subject to annual audit to check that all is as it should be.

Kiwa’s BDA Agrément® has already been awarded to many UK manufacturers, most recently to Kingspan Insulation for its Optim-R Vacuum Insulation Panel.

BDA Agrément® awarded to other UK firms so far include those covering external wall insulation, roof, wall and floor insulating reflective membranes, roof waterproofing and waterproofing to the underside of the raft and the outside of the walls to reinforced concrete earth retained structures.

Most recently the Kiwa BDA Agrément® is now recognised by DECLG – the Irish Government Department responsible for building standards.

For further information, contact Chris Forshaw on 07718 570564 (chris.forshaw@kiwa.co.uk)

By Alan Thomas, Kiwa BDA Associate
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Value Engineering – What is it all about?

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As the construction industry strives to provide the optimum building solution, just how can companies today differentiate themselves and ensure they are offering best value?

Steve Thompson, Managing Director of light steel frame manufacturer, EOS Facades explains how they are using value engineering and Design for Manufacture and Assembly (DfMA) to meet the demands of today’s construction industry.

Value Engineering – What is it?

Today’s customers are savvier, more commercially aware and they expect more for their money. As manufacturers and service providers, we need to react and meet this demand, or risk losing out.

But before we can do this, we need to understand what value really is.

Assessing best value depends on the objectives set – speed of construction, build costs or the development of a sustainable, energy efficient building – or perhaps a combination of all.

Adopting a ‘one system fits all approach’ will not necessarily deliver best value. It is not about economies of scale but it is about an optimised approach – working with the client to select the right solution, at the right price, to deliver the right performance.

Adding Value: Design for Manufacture and Assembly

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As a manufacturer of steel solutions, EOS Facades take full advantage of offsite manufacturing techniques by adhering to Design for Manufacture and Assembly (DfMA) protocols. DfMA is now recognised as the foundation for concurrent engineering processes to streamline and fully optimise the structure. The process aids the building design process and helps to identify, quantify and eliminate waste or inefficiency where possible.

At EOS Facades we pride ourselves on driving quality through precision manufacturing whilst delivering accurate results on time and on budget.

We have taken steps to ensure that DfMA is integrated throughout the design and manufacturing process. We have made considerable investment in developing technology to aide specification and design. We are totally committed to working with our clients on product and service innovations to help them gain a competitive advantage in the marketplace – delivering cost and time efficiencies.

The EOS manufacturing facility is a 40,000 sq ft operation that houses state-of-the-art machinery and technology providing offsite systems and solutions that meet the needs of our customers. Our manufacturing facility is well equipped to cater for the demands of offsite construction and precision engineering. Our sophisticated roll-forming machines have embedded framing technology that enables production of self-jigging framing components that are ready for assembly, eliminating the need to manually cut onsite.

All of our products are manufactured under strict quality management control which is fully compliant with BS EN ISO 9001:2008. Our accredited quality management systems and procedures eradicate onsite variability and ensure life time ‘in service’ performance and durability.

Adding Value: Software and Building Information Modelling

Precision built offsite products require the application of leading-edge technology and contemporary manufacturing processes. We have invested substantially in the latest software and hardware systems in steel frame production. Our systems combine the latest E-Frame technology platform with proven assembly processes, providing fully framed panels that do not require jigging.

Sophisticated software transfers building design information directly to our production plant where we are able to manufacture to accuracies that exceed construction industry norms. Once the panels have been designed using our 3D Tekla modelling software, they are directly uploaded to the roll-forming machines, using a bespoke CAD/CAM interface, where they are produced to exact dimensions using CNC technology. Each stud is identified with an inkjet printer to match the assembly drawing and every frame has an identification label attached. This identifies the project, frame number, order number and site location on the GA site drawings so they can be positioned quickly to their onsite location.

Adding Value: Product

Product quality is essential. EOS only use minimum S390Nmm2 G275gsm steel (higher grades and coatings on request). By only using steel with a protective coating and design detailing that eliminates prolonged exposure, EOS are confident in the durability of our systems. Research has shown in these conditions coated steel has a potential life of over 1,000 years.

The team at EOS support key industry standards and strive to exceed expectations on reliability and delivery. All of our products are manufactured to rigorous quality standards which are fully compliant with the Construction Products Regulations – EN 1090-1: 2009 + AL: 2011. Our quality management systems are BS EN ISO 9001: 2008 registered.

Adding Value: Cost

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We offer all-inclusive fixed price packages that are uniquely supplied with proprietary brackets and fixings required. All Double Studs/Opening Jambs/Lintels and Sills will be dispatched from our factory preassembled. This is a flexible service and should you require the product to arrive unassembled, EOS will pre-punch in the factory, ghost assemble and supply, together with all the necessary screws and special drill bits, for assembly and installation onsite.

Adding Value: People

EOS Facades are constantly striving to improve the way we work and the resulting benefits are passed onto our customers. Research & Development is a core focus of our business and it is not just down to one specific team, at EOS everybody is encouraged to put recommendations forward, whether this is a process or an alteration to a product – that way every part of our business can be enhanced.

EOS also offer a total partner solution including application consultancy, structural design support and value engineering, as well as quality manufacturing.

To meet the demands, we need people to make the change happen.

Now the construction industry is starting to recognise the shift in needs of the client, manufacturers must ask themselves, are they well equipped to meet demands or will they risk losing out?

For more information on EOS Facades’ products and services visit: www.eos-facades.co.uk

Adding Value: Knowledge Sharing

In a bid to share their extensive knowledge, EOS Facades are offering a series of CPD sessions, designed to highlight the various light gauge steel solutions available, and explain how these can be applied in real life scenarios.

The hour long seminars will cover a wide range of steel solutions and services including:

  • Cold Formed Sections
  • SFS Infill Systems
  • SFS Onsite Stud and Track
  • SFS Offsite Pre-assembled
  • Other applications – including LBS, Lattices and Cassettes
  • Design
  • Partnering
  • Examples of Best Practice

These CPD sessions could not be more convenient – an EOS Facades technical representative will come directly to you and the seminars are completely free of charge. Get involved and start talking about light gauge steel!

To request your CPD session, simply contact Thomas Elliott, EOS Facades Technical Sales Manager on: Email: thomas@eosuk.org or Telephone: 07528 364 581.

For more information please visit www.eos-facades.co.uk.

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