Latest innovations and products in the building fabric section of the construction industry.

Market-leading single ply roofing manufacturer Sika Sarnafil and leading South West roofing contractor Progressive Systems Ltd are celebrating following a win at the Roofing Awards 2019.

The roof of the Dunes – a stunning new beachfront development in Perranporth, Cornwall – came out on top in the Single Ply Roofing category, which was sponsored by EJOT UK.

Hosted by the National Federation of Roofing Contractors (NFRC), TV host Sarah Beeny announced winners at a ceremony on 10 May 2019 at the InterContinental London – The O2.

Sika Sarnafil

The awards celebrate the very best in the industry across all roofing disciplines, recognising outstanding workmanship, problem solving, environmental qualities and contribution to the built environment.

Progressive’s impressive work on The Dunes, which was completed in August 2018, secured their place as one of 13 category winners.

The Dunes project also triumphed at the annual RICS Awards 2019: South West, supported by headline sponsor Sika. Coming out top in the Residential Property category, winners were announced at a ceremony on 22 May 2019 at Bristol Marriott Hotel. The development was labelled exceptional by judges, who were impressed by the project’s innovative design, high quality construction and consideration for sustainability.

Working on a site just 10 short metres from the beach, Progressive was tasked with installing a long-lasting roofing system robust enough to withstand the South coast’s often extreme wind and rain, while matching the luxury aesthetic of the build.

Having suggested Sika Sarnafil’s single ply membrane to the architect Stride Treglown, the team worked closely with Sika Sarnafil and the main contractor Acorn Blue to ensure a high-quality and cost-effective finish.

Wind uplift calculations were provided by Sika Sarnafil to the contractors, which suggested the product be mechanically fixed to ensure the roof was able to resist the formidable weather. With a combination of Sarnafil’s S327 18 EL Lead Grey single ply membrane, plus Sarnavap vapour control and SarnaTherm insulation, the outcome was a robust roof that met the requirements of the project.

The skilled workmanship and clever design saw the roof secure a 20-year guarantee, which covered all Sika Sarnafil products used in the installation.

Progressive’s Levi Stephens, dedicated contracts manager for the project, comments on the Roofing Awards win: “One of the most prominent design features on the roof were Sarnafil Decor Profiles, which were used on the steeper pitched roofs and the beach houses in order to mimic a standing seam roof. These were a challenge to execute both in terms of the roof being pitched and the windy coastal conditions. However, having used Sika Sarnafil single ply many times before, we were confident in the product specified and are over the moon to see the end result recognised with such a prestigious award.”

Alistair Speirs, Area Technical Manager at Sika, added: “We’re thrilled to see this build excel in the Roofing Awards’ Single Ply Roofing category. The Dunes was a 14-month project challenged with unforgiving coastal weather and high expectations in terms of quality workmanship. However, the combination of Sika products along with the expertise of both the contractors and our technicians involved in the installation resulted in a stunning finish that will keep the residents of The Dunes warm and dry for many years to come.”

For more information on Sika’s products and services call 01707 394444, email sarnafilroofing@uk.sika.com or visit gbr.sika.com

Maryhill Health Centre is a shining example of a state-of-the-art regeneration project built to showcase the latest technology and healthcare provision in a way that is inspiring and inviting to the public. The project brings together an impressive suite of solutions from architectural aluminium systems’ company, Metal Technology.

The building was designed to replace the old health centre as part of the city of Glasgow’s wider regeneration plan for Maryhill. The new centre incorporates GP Practices, physiotherapy, podiatry, community dental services, district nursing, health visitors, community mental health services, youth health service and health improvement teams.

With a project value of approx. £12.4m, the Health Centre features a combination of Metal Technology’s System 17 SP and System 17 Capped curtain walling systems alongside a combination of System 5-35 Hi Tilt & Turn windows, System 5-20D doors and distinctive LV023 louvres.

The impressive full height atria, creates views to waiting areas and reception points across multiple floors which assists with way-finding in the centre. Additionally, the sky-facing windows flood the building with natural light, inducing a sense of calm within the space.

Metal Technology was selected for this project due to its ability to provide proprietary barrier load tested external grilles as an integrated solution onto capped / flush silicone pointed curtain walling within tight budget constraints. This fenestration configuration maximised the potential natural ventilation provision whilst using the minimal number of window openings – making the solution financially economic yet technically robust.

Jackie Kerr, Head of Operations, North West Locality, Glasgow Health & Social Care Partnership, said: “The new Health and Care Centre is a state of the art building, giving increased capacity and more services to local residents of Maryhill in a welcoming modern environment.”

All Metal Technology systems are designed to perform seamlessly together to deliver the desired aesthetic and performance standards. Used individually or together, they offer complete design flexibility for creative aesthetics with the assurance of value engineered structural, weather and security performance.

For more information visit www.metaltechnology.com

SMARTPLY ULTIMA is the next generation OSB4 panel launching 24th April 2019, from innovative timber panel manufacturer, MEDITE SMARTPLY.

Created with zero-added formaldehyde, as is standard across the range, SMARTPLY ULTIMA is the strongest most moisture resistant OSB4 panel ever produced by the company.

Ideal for use in the most demanding structural applications, SMARTPLY ULTIMA is perfect for offsite manufacturing and construction.

“SMARTPLY ULTIMA will define the new standard of OSB. Here we have the strongest, most moisture resistant panel when compared to alternate OSB solutions. Add that to our zero-added formaldehyde promise that we deliver across the SMARTPLY range and we believe it’s a real winner,” says Colin Wheatley, Product Manager at MEDITE SMARTPLY.

At a time where modern methods of construction demand ever stronger, more efficient, sustainable products, new panel technologies have a big part to play.

“The demand for scalable offsite construction is greater than ever. With new offsite factories emerging across the country, we wanted to deliver a panel that could meet the scale and structural demands required.

“SMARTPLY ULTIMA is the ultimate partner for offsite construction and applications where strength and moisture resistance are paramount.”

With a finish like no other OSB, SMARTPLY ULTIMA is made using precision strand orientation and continuous pressing technology, resulting in a smooth consistent finish.

SMARTPLY ULTIMA is available in large panel formats up to 2.8m wide by 7.5m long and to a maximum thickness of 40mm.

Download a full datasheet and request a free sample here: https://mdfosb.com/en/smartply/products/smartply-ultima

The Pines Primary School in Red Lodge has been constructed to provide a flexible, adaptable and sustainable space for education, with the help of Kingspan Kooltherm K15 Rainscreen Board.

The purpose-built structure, designed by Concertus Design & Property Consultants, has been carefully planned to meet today’s educational demands, cope with changes in the future and reduce the environmental impact of the school. The new building has been constructed by contractors, Morgan Sindall Construction, and offers specialist classrooms, practical areas and administration facilities, with the flexibility for growth as the school’s pupil intake increases. To ensure the new building achieved a premium level of thermal performance, 1600 m2 of Kingspan Kooltherm K15 Rainscreen Board was installed in a 50 mm thickness, helping to create a more comfortable learning environment, which can inspire and stimulate.

All new school developments in Suffolk require adoption of a sustainable building approach and, to this end, building materials were carefully chosen to both meet the design requirements and ensure maximum efficiency for the building’s life cycle. The school was designed to target a wall U-value of 0.19 W/m.2K, meeting best practice requirements. Concertus Design & Property Consultants commented:

“Sustainability needed to be considered early in the design so best practice could be embraced before, during and beyond the construction phases to reduce the immediate and long-term environmental impact of the new school.”

Utilising Kingspan Kooltherm K15 Rainscreen Board within the façade system allowed flexibility in the design process, as it is suitable for use behind a range of cladding options, including the timber façades chosen for the school, whilst maintaining the high levels of insulation required for the project.

The Kingspan Kooltherm K15 Rainscreen Board features a fibre-free rigid thermoset phenolic core and offers thermal conductivities as low as 0.020 W/m·K. This allowed the U-value to be met with a slim external wall construction.

In addition, all Kooltherm, Therma and KoolDuct insulation products and cavity closers manufactured at Kingspan Insulation’s facilities in Pembridge and Selby are certified to BES 6001 (Framework Standard for the Responsible Sourcing of Construction Products) ‘Excellent’. They are also manufactured with a blowing agent that has zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP).

Photography courtesy of Morgan Sindall Construction

For further information, please contact:
Tel: +44 (0) 1544 387 384
Fax: +44 (0) 1544 387 484
Email: info@kingspaninsulation.co.uk
Website: www.kingspaninsulation.co.uk
www.twitter.com/KingspanIns_UK
www.linkedin.com/company/kingspan-insulation-uk

Recent redevelopment of the food court at Kings Mall Shopping centre, on a five-acre site in London’s Hammersmith area, exposed up some interesting and complex challenges.

As part of the ongoing development, the new residential apartments above the shopping centre were being adversely affected by light pollution and lack of privacy from visitors looking through the food court atrium.

To solve this problem, owners and developers Schroders decided to install Kalwall translucent cladding around the whole of the atrium. This screened the external courtyard above, thereby mitigating the issues around privacy, while maintaining the maximum levels of interior daylight.

Installed in a Verti-Kal pattern, the Kalwall panels complement the industrial feel of the redevelopment and its hard concrete and stone surfaces, while providing several benefits for shoppers and residents alike.

This project perfectly illustrates the advantages of Kalwall over traditional glazing. Here it offers complete line-of-sight protection, maintaining privacy for the residents and controlling light pollution, while bathing the interior with diffused daylighting, regardless of the weather. The panels are lightweight but very durable with excellent resistance to impact and scratching. They are also vandal resistant with good protection against windborne debris.

In addition, Kalwall’s insulating properties mean that U-values down to 0.28 can be achieved while daylight is driven deeper into the interior space below, thereby reducing energy costs for both artificial lighting and temperature control.

The exterior face is colour stable and includes a UV resistant, self-cleaning surface. This means that normal rainfall helps to keep the surface free of dust and dirt while at the same time retaining the original colour during the weathering process. All this helps to reduce the costs of maintenance and cleaning.

Case studies and technical information are available from Structura UK Ltd on Tel: 01233 501 504 or by visiting www.structura-uk.com/kalwall

 

The Kingspan TEK Building System is providing a precise offsite building solution for one of the country’s largest Passivhaus developments in Bowthorpe, Norwich.

Rayne Park is the first development by Norwich Regeneration Company, wholly owned by Norwich City Council, and will include a mixture of private and affordable housing. RG Carter are constructing 112 of the 172 properties on the development to the Passivhaus Standard. The internationally renowned energy efficiency standard requires buildings to be both highly insulated and airtight.

After reviewing the market offering to achieve the demanding fabric requirements of the Passivhaus Standard, it was concluded that the Kingspan TEK Building System was the best solution for the project on the basis of technical specification and value offered.

Kingspan TEK structural insulated panels (SIPs) feature a high-performance insulation core sandwiched between two layers of OSB/3. The panels were fabricated to the site’s requirements by Kingspan TEK Delivery Partner, Kingspan Timber Solutions. This offsite fabrication process allowed the panels to be factory cut to the specific design requirements, minimising waste and allowing an accurate, fast-track erection process on site.

Kingspan TEK Building System panels can achieve U-values of 0.20 – 0.17 W/m2.K, or better ‘out of the box’. With the addition of an additional layer of insulation, the site team were able to further improve the thermal performance of the external walls – achieving a final external wall U-value as low as 0.09 W/m2.K.

The panels’ proprietary jointing system not only allows continuity of insulation at junctions but, in combination with the OSB/3 facings, also helps to create highly airtight buildings. Once the outer shell was erected, RG Carter installed an additional internal membrane and applied airtight tape to all joints, resulting in a final air leakage rate of from 0.37 to 0.56 air changes per hour @ 50 Pa. This highly airtight design necessitates the use of a mechanical ventilation heat recovery system (MVHR) to maintain a constant supply of fresh air within the properties. MVHR units use the heat from outgoing stale air to warm incoming fresh air, further reducing the property’s heating demand and creating a fresh and comfortable indoor environment.

It is expected that the properties will have a heating demand of just 11 kWh/m2a and a primary energy requirement pf 77 kWh/m2a. This heating demand is around 10% of that of an average home (estimated to be 140 kWh/m2/yr ), making them both cheap to run and comfortable to live in.

For further information, please contact:
Tel: +44 (0) 1544 387 384
Fax: +44 (0) 1544 387 484
E.mail: literature@kingspantek.co.uk
Website: www.kingspantek.co.uk
www.twitter.com/KingspanIns_UK
www.linkedin.com/company/kingspan-insulation-uk

VIVIX® Lap in Chalet Oak

  • Overlap cladding available in pre-packaged planks
  • Ideal for installers, self-builders and professionals
  • A screw fixed solution means fixings are concealed for a perfect finish
  • No pre or post installation treatments required
  • Available in eight colours and four wood tones

Formica Group, a leading global manufacturer of surfacing products continues its innovative approach to rainscreen cladding, with the introduction of new VIVIX® Lap high performance exterior weatherboard cladding. VIVIX Lap is a modern alternative to wood and fibre cement plank cladding, providing great looks, quick and simple installation and requiring little ongoing maintenance.

Pre-cut VIVIX Lap planks are applied in an overlap arrangement, providing a classic cladding style, with a modern twist. Aimed at residential and commercial audiences, including installers and self-builders, VIVIX Lap planks can be applied to everything from new build housing and renovation projects, garden offices, sheds and garages, to commercial business parks and retail outlets.

Formica

VIVIX® Lap in Storm

Lightweight, easy to install and moisture resistant, VIVIX Lap cladding does not require pre or post installation treatments or need to be painted during its lifetime. A simple screw fixed solution, fixings are concealed by the next overlapping plank to create, sleek, clean lines. A range of complementary colour matched finishing profiles and trims are available to create the perfect finish.

Versatile, VIVIX Lap cladding is a cost effective way to improve the look and efficiency of older buildings, as it can be installed into existing schemes and can be designed to include additional insulation. VIVIX Lap planks can also be used to fully clad new builds or create a design feature alongside materials such as brick, render or glass.

Formica diamond black

VIVIX® Lap in Diamond Black

VIVIX Lap comes in packs of four, 2990mm (length) by 180mm (height) planks, in a 6mm thickness, which can be applied directly onto the cladding support frame or cut to size/site modified if required, with minimal dust or mess.

Available in eight plain colours from fresh Alpino to sleek Diamond Black, as well as four beautiful TrueScale wood decors, VIVIX Lap comes with a complete range of complementary colour matched accessories including installation profiles and trims and screws.

VIVIX Lap is a complete weatherboard cladding system.

For more information please visit www.formica.com

 

Sika supplied the corrosion-resistant repair solution as part of a huge refurbishment involving six social housing tower blocks.

The Brentford Towers in west London form an imposing cluster in an estate within the capital’s Hounslow district. Built between 1968 and 1978, the towers contain 88 homes in each of 6 twenty four storey point blocks with exciting views over the Thames and West London. Over time, the structures’ concrete façade had become cracked and spalled in areas, leading to Hounslow Council implementing a repairs programme as part of a major overhaul of the buildings.

UK Gunite was selected to apply the Sika repair system on behalf of the project’s main contractor, Engie UK. With work starting in 2017, it initially involved applying Sika® FerroGard®-903+, a surface-applied mixed corrosion inhibitor. This ingenious solution, which is based on organic compounds, is designed for use as an impregnation of steel- reinforced concrete. It is spray-applied and penetrates concrete to form a protective monomolecular layer on the surface of the reinforcing steel, thus delaying the corrosive process and the rate it progresses.

Surface cracks and spalling were then repaired using Sikagard®-545 W Elastofill. This quality product provides a crack-bridging intermediate coat, which closes pores, cavities and blowholes. It also offers excellent resistance to water ingress and damp. Sikagard®-550 W Elastic provided the concrete surface’s crack-bridging protective coating. Class ‘O’ fire-rated, Sikagard®-550 W Elastic the product is particularly ideal for exposed concrete structures susceptible to cracks and openings and the like. For the Brentford Towers refurbishment, Sika’s repair and corrosion protection solution was used across a surface area covering 25,000m².

John Dorling at Engie, said: “This was a huge project to undertake. Therefore, we required a concrete repair and protection system that was proven to be effective over large areas. The spray-applied Sika® FerroGard®-903+ was not only the best solution in terms of the protection it offered, it was also the most time and cost-effective, as its penetrative properties negated the need to break-out large areas of concrete. The Sikagard®-545 W Elastofill was also a revelation in terms of its crack-bridging ability and the light-grey finish it provided.”

Cllr Lily Bath, Cabinet Member for Housing and Social Inclusion, Hounslow Council, said “We are excited to be working with Sika, Engie and other suppliers to repair and return these iconic buildings to the landmark status that they have in West London, and to a condition that our residents deserve.”

By specifying Sika’s concrete repair and corrosion protection system, the project’s clients, Hounslow Council, have a 15-year guarantee on work involving large areas of concrete with carbonation beyond the depth of the reinforcement. Therefore, the structural integrity of these striking tower blocks has been future-proofed for the reassurance of client and occupants.

For more information please call 01707 394444, or visit www.sika.co.uk

Kingspan TEK Cladding Panels have provided an offsite wall solution for a unique school and leisure campus in Littleport, helping the project to achieve excellent thermal performance within a tight construction deadline.

The £37.5 million development, designed by SNC-Lavalin’s Atkins business, co-locates a pre-school, Littleport and East Cambridgeshire Academy (LECA), Highfield Littleport Academy Special Education Needs (SEN) school and a public leisure centre. It has helped to create an inclusive community where children of all ages and abilities can develop together. To ensure the ambitious plan would be delivered in time for the new school year without compromising on the facilities’ energy performance, 142 mm-thick Kingspan TEK Cladding Panels were specified for many of the external walls.

Kingspan TEK Structural Insulated Panels (SIPs) were designed and factory cut to the project’s unique specifications by Kingspan Timber Solutions. This offsite production process minimised site waste and enabled the panels to be quickly installed onto the steel frame, ready for main contractors, Morgan Sindall Construction, to apply the final external finishes.

The highly-insulated core of the Kingspan TEK Cladding Panels allowed the project to meet its thermal performance targets. Meanwhile, the OSB/3 facing and unique jointing system minimised air-leakage through the building envelope, helping the scheme achieve a BREEAM ‘Very Good’ rating. In addition to supporting a fabric first approach and limiting the heating demand, the product’s excellent thermal performance also helped to keep wall constructions to a minimum depth, maximising the useable space within.

This was Morgan Sindall Construction’s first project implementing BIM design methods up to level 2 compliance. Utilising BIM can help with project planning, clash detection, wastage reduction, and costings. Both the 142 mm and 172 mm Kingspan TEK Cladding panels are available as BIM objects in Revit and IFC formats. Please visit www.kingspaninsulation.co.uk/BIM for more information.

Image credit: Morgan Sindall Construction

For further information, please contact:
Tel: +44 (0) 1544 387 384
Fax: +44 (0) 1544 387 484
e.mail: literature@kingspantek.co.uk
Website: www.kingspantek.co.uk
www.twitter.com/KingspanIns_UK
www.linkedin.com/company/kingspan-insulation-uk

A stunning new retirement village which is due to open in the summer of 2019 has benefitted from a series of rooflight solutions from leading manufacturer Xtralite.

Wixams Retirement Village near Bedford, is owned and operated by Extracare the same company who’s Lark Hill Retirement Village was featured in the 2018 Channel 4 series of ‘Old People’s Homes for 4 year old’. The purpose built village will provide 230, one and two bedroom apartments for the over 55’s in its six acre green field setting.

“This is an exciting project that we were delighted to work on as it provides alternative lifestyles for those approaching or nearing retirement age whilst encouraging community and social engagement,” said Jim Lowther sales director Xtralite. “Great thought has gone into the design of the building and the inclusion of extensive rooflights ensures areas of the building are flooded with natural light which has been proven to improve wellbeing, especially during the darker months.”

Three sections of the construction project benefitted from Xtralite roofing solutions and its X-Span range of product. One area being the Winter Garden residential area which is a single glazed atrium over a five storey building and includes louvered ventilation.

The Village Centre roof itself benefitted from argon filled double glazed panels and was thermally enhanced to elevate the comfort of users in the central atrium of the village, the location of health spa, bar, gym and other communal facilities. Its design is visually striking creating a focal point merging visual aesthetics and practicality. This area also had smoke vents fitted to meet smoke ventilation building regulations.

Both were sizeable installations measuring over 40m in length and up to 12m in width highlighting how X-Span is entirely versatile and can encompass varieties of style, design and ventilation to fulfil both aesthetic, safety and ventilation demands and legal requirements.

Finally, the self-supporting trapezium styled entrance canopy had single glazed panels from the X-Span range creating a striking visual effect upon arrival at the village.

Mark Jarman Senior Project Manager at Galliford Try commented; “Xtralite has a good reputation in the industry for quality products and reliability and this was important to us when choosing our structural glazing specialist . Pleasingly, the process concerning Xtralite was seamless and we are very pleased with the finished elements of the project.”

X-Span remains a popular choice of glazing system. Capable of utilising glass, or lightweight lumira and polycarbonate. In the case of Wixams, glass was used for its clarity and far superior sound attenuation.

“X-Span is a great looking and very practical choice for atria, canopies and entrance ways and was ideally suited to the situations in this particular project,” said Jim. “In addition to practicality and the visual aspect it also complies with BS6399 system Part 1 (Code of Practice for dead and imposed loads), Part 2 (Code of Practice for wind loads) and Part 3 (Code of Practice for imposed/snow loads) delivering a premium solution of aesthetics and practicality.”

Further information can be found by visiting www.xtralite.co.uk or by calling 01670 354 157.