Roof and floor insulation products from industry leading manufacturer — Kingspan Insulation — have formed an integral part of the iconic building envelope for Scotland’s first museum of design.

KENGO KUMA & ASSOCIATES’ design for V&A Dundee sets an impressive figure against the city’s waterfront. Its angular form, wrapped with horizontal concrete panels, draws inspiration from the dramatic cliffs of the country’s east coast. BAM Construct UK and Dundee City Council are overseeing construction of the £80 million museum which is due to open this September, providing 1,650 m² of world class exhibition facilities.

The building, rated ‘Excellent’ at its design stage BREEAM assessment, combines renewable energy generating technologies with a highly insulated construction. To insulate the building’s expansive flat roof, whilst also providing effective drainage, over 6,500 m2 of Kingspan Thermataper TT46 LPC/FM was specified along with a further 1,000 m2 of Kingspan Thermaroof TR26 LPC/FM.

The high-performance roofing products were installed by Q9 Cladding Solutions. They can achieve thermal conductivities as low as 0.022 W/m.K and are compatible with most mechanically fixed single–ply waterproofing systems. Kingspan Insulation’s specialist tapered roofing design team provided a detailed layout scheme for the products. This ensured that the build-up met the target thermal performance requirements with a minimal construction depth, limiting structural support requirements, whilst also effectively channelling water off the roof space. In addition, both products have been approved to Factory Mutual Research Standard 4470: 2016 for Class 1 Steel Deck Roof Assemblies and LPS 1181:Part 1.

To insulate the ground floor throughout the building a further 5,300 m2 of Kingspan Kooltherm K3 Floorboard was installed. Kingspan Insulation has now released Kingspan Kooltherm K103 Floorboard as part of its Kooltherm K100 range of premium performance insulation boards, offering a thermal conductivity of just 0.018 W/m.K across all board thicknesses.

As part of the project’s BREEAM commitments, considerable care was taken to ensure the materials specified met the highest standards in responsible sourcing. All three Kingspan Insulation products installed at the museum have been assigned the highest possible BRE Green Guide Summary Rating of A+. The insulated boards, manufactured at Kingspan’s facilities in Herefordshire and North Yorkshire, are also certified as ‘Excellent’ under the demanding BES6001 Responsible Sourcing Standard. As a result, they contributed toward the award of credits within the Materials section of the building’s BREEAM assessment.

For further information please call 01544 387 384, email info@kingspaninsulation.co.uk or visit www.kingspaninsulation.co.uk.

The Kingspan TEK Building System has been specified for a new restaurant at Chessington World of Adventures. The Structural Insulated Panels (SIPs) were erected in just two weeks to ensure the Smokehouse BBQ was restaurant-ready for Easter.

Chessington World of Adventures Resort, part of Merlin Attractions Operations Limited, offers a wildlife experience for thrill-seekers of all ages. The site spans 197 acres and includes a zoo, sea life centre, theme park, accommodation, and other family-friendly activities. The 142 mm Kingspan TEK Building System forms the walls and roof of the single-storey restaurant. The new restaurant offers patrons an extensive menu all cooked within its wood barbeque pit.

Due to its popularity, it was imperative that the on-site facilities were constructed to schedule so the theme park could provide additional capacity to support its many hungry visitors. The SIP envelope was erected by Kingspan TEK Delivery Partners, Westwind Oak Buildings, with the wall panels fitted within a traditional oak frame. This offered an ideal solution that was ideal to meet the tight project schedule.

Rupert Newman, Director from Westwind Oak Buildings, discussed the build programme: “We only had two weeks to complete the ‘Smokehouse’ project, which included having to move all of the timber and panels into an area in the middle of a funfair just after Christmas. The Kingspan TEK Building System was selected because of the need for a speedy build with minimal difficulties. In addition, the insulation’s performance helped us to achieve a U-value of 0.19 W/m2.K.”

It was essential that the products used on the project were in-keeping with the overall aesthetic and vision for the resort. The use of Kingspan TEK panels has also helped Chessington World of Adventures Resort continue to promote a culture of environmental responsibility and awareness due to the panels’ FSC® (FSC®-C109304) certification which demonstrates sustainable sourcing of construction materials.

The Kingspan TEK Building System and the Kingspan TEK Cladding Panel are also available in a 172 mm thickness, delivering U-values of 0.17 W/m2.K or better, without the need for additional insulation. The manufacturing facility where the panels are produced carries both FSC® (FSC®-C109304) and PEFC Chain of Custody certification.

For further information, please call 01544 387 384, email literature@kingspantek.co.uk or visit www.kingspantek.co.uk.

Evinox is thrilled to announce that Terry Mahoney has taken the helm as its new Managing Director. Terry originally joined Evinox in 2010 and through his most recent role as Operations Director has been pivotal to much of the company’s recent success, including the delivery and ongoing support of key projects – such as Battersea Power Station; and the evolution of Evinox’s manufacturing capability.

Terry said of his new position “I’m delighted and flattered to be appointed as Managing Director at Evinox. This is an exciting time for the business, with planning regulations and government policy continuing to support the deployment of district and communal heating, the market continues to thrive and evolve. Evinox has seen a strong growth in sales over the past 12 months, and with product innovation and development at the forefront of the company strategy this is only set to increase”.

He continued “As an established, marketing leading heat interface unit manufacturer, Evinox offers innovative products that are built with quality components and assembled to world class manufacturing standards. This has been confirmed by the Impressive efficiency performance achieved by the Evinox ModuSat heat interface unit, which was tested to the UK standard from BESA.”

The Building Engineering Services Association (BESA) UK test standard for heat interface units (HIUs) was recently introduced to enable designers and specifiers to evaluate the performance of a HIU on their network. Currently, only a handful of manufacturers have published results for the HIU test regime, with Evinox being one of the first to undertake the testing process. The results achieved provide a clear, independently verified confirmation that the Evinox ModuSat® XR HIU range delivers outstanding heating and hot water efficiency performance for modern heat networks – something the team at Evinox are very proud of.

The strong growth in sales reported, can be clearly demonstrated by the calibre of clients and projects that Evinox are working with. Evinox is already in the process of delivering over 1700 heating and cooling interface units for projects in Canary Wharf and over 1000 units for the same client on a prestigious project on the South Bank in central London. At the same time, the company has also been successful in securing orders for over 700 heat interface units on the latest phase of the London City Island development in Greenwich. In addition to this, Evinox’s metering and billing services continue to grow, with contracts for hundreds of heat network schemes for both private and social housing across the UK, providing bills for over 10,000 customers each year, with many, many more using the Evinox PaySmart pre-payment system.

Mahoney believes that it is a combination of the comprehensive product range and support services that Evinox offers, with the dedication of the Evinox team and keeping ahead of evolving industry standards that has spurred on the company’s recent success. The ability to offer options for heating and cooling, integrated energy display solutions and billing-ready options set Evinox HIU’s apart from others in the market.

Terry summarised by saying, “I’m an advocate of the “Under one roof” business model, which allows Evinox to combine first class product supply, flexible metering and billing solutions, and service and maintenance support – making us stand out from the crowd!”

For further information about our integrated communal & district heating solutions, please contact us by emailing info@evinoxenergy.co.uk or visit www.evinoxenergy.co.uk

RCM are happy to announce that we have recently moved offices and warehouse location to a much bigger facility allowing us to accommodate our increase in demand.

The new buildings sit just across from our old offices and warehouse and our address has largely remained the same, except we now occupy units 25 and 26, instead of previously, unit 27.

The new, much needed space will allow RCM to expand its cutting facilities and therefore provide additional support to its customers, new and old alike.

As our staff numbers also look set to increase over time, especially with RCM’s ever expanding portfolio, these larger offices are set to provide additional room for everyone.

It is an exciting time for RCM and this move will mark another chapter in its history.

Through our continued growth, we have become a major leader in our field.

Originally established in 2004, RCM is a major supplier of complete through wall solutions to the UK construction industry. Supplying specialist building boards, façades, breather membranes and airtightness solutions, We offer a fully integrated approach to the building envelope whilst delivering on time and budget.

We are a market leader in providing innovative products and solutions; finding the latest technology is an ethos which lies at the very heart of our business and one which separates us from the competition.

At our core, we supply a varied range of cement based building boards, offering a solution for all structural applications. From timber to steel frame, high to low rise, internal to external wall linings and buildings with high weather exposure, we offer a solution.

At the forefront of industry research and development, we constantly strive to innovate and develop our range of solutions. By providing a complete solution, from a single supplier, we can help reduce costs, time and hassle.

We work openly in collaboration with clients and supply-chain partners to mutual benefit to ensure that the most efficient and appropriate solutions can be found for every project. We take great care to ensure that we offer a complete service, from initial advice through to delivery. Our experienced and complimentary technical support team can provide advice at all stages of your project to help you achieve your vision. In addition, a fully integrated fabrication service allows customers to order both boards and façades to exact size in order to reduce construction time, minimise wastage and improve environmental impact.

Our extensive product range has been installed on many of the largest construction projects throughout the UK. RCM has experience across all market sectors including timber frame, lightweight steel frame, modular, offsite, healthcare, education, residential, leisure and transport.

For more information please visit www.buildingboards.co.uk.

Rinnai, the UK leader in hot water systems, has recently completed an installation of 20 HDC 1500i units on shower blocks at an MoD barracks. LPG is the onsite fuel for all the Rinnai systems. Rinnai designed the systems in close co-operation with the local contractor who installed all the units – and the on-site facilities management company.

Rinnai continuous flow condensing units were specified based on previously completed projects on many army camps spread throughout the country.

The end-user, the facilities provider and the installing contractor were all agreed on the excellence of Rinnai product performance, energy savings on fuel, product reliability & durability.

Comprehensive site surveys were completed between Rinnai and the services provider and designs for the systems were based on using two of what was the then plant rooms which housed two extremely large calorifiers. Each plant room was re-engineered with the installation of 10 high performance, high efficiency Rinnai HDC1500i (59.5kW) continuous flow, instantaneous water heaters per plant room.

Rinnai

Each plant room of 10 units were installed in ‘banks’ of five units and set with the Rinnai (MECS) Manifold Electronic Controls. This intelligent energy optimising system brings additional water levels into operation only when required, meaning energy is only used when needed.

The MECS system also ensures system longevity as it ensures that each water heater in the bank is used for the same period of time over its life cycle guaranteeing unnecessary wear and even usage.

Each of the ‘banks’ of five units were also designed and supplied with a common header flue system which provides a compact, neat installation, as well as minimising plant room terminations and offering a quicker, easier installation and a more efficient maintenance programme.

Rinnai’s HDC1500, also known as the Infinity Plus Cascade, is an award-winning range of units. The range was developed to guarantee the maximum amount of affordable, ecologically friendly safe-temperature controlled hot water on demand at any one time by even the heaviest commercial user, even at peak times. In this case an army barracks. The Rinnai 1500i is engineered to the highest standard and is technologically advanced with a host of features giving added value.

Both Rinnai HDC1500 internal and external models turn in an impressive energy performance of 105% net efficiency. *Each Infinity Plus Cascade module comprises a minimum of two HDC1500 units and as any number of modules can be manifolded, the capacity for never ending ‘cascading’ hot water is infinite. Installation is straightforward and simple – each Rinnai HDC 1500i Infinity Plus Cascade comes with its own precision engineered rack, so there is no need to fabricate one or get involved with major re-jigging of pipe work or excessive flueing, the rack eliminates these time-consuming procedures, streamlining installation and helping keep remedial costs to a minimum.

The benefits for the end user are big savings on fuel over other forms of water heating solutions, with the added advantage that there is no need to give up valuable space to install a cylinder. And there are no standing losses to account for as occur with traditional stored hot water systems. The Rinnai system produces useable hot water on demand, at the turn of a tap or the push of a shower button. The relatively compact footprint of the units also means they can be housed in tight spaces and still be easily accessible for maintenance and servicing.

MOD SHOWER UNITS

According to Chris Goggin, “Rinnai Infinity Plus 1500i Cascade represents the best value-for-money commercial hot water solution on the market today, delivered direct to site in one complete, easy to manage package. Its impressive energy performance ratings also make it a highly desirable development at a time when everybody is looking at decreasing energy bills and maximising energy efficiency.”

The Ministry of Defence (MOD) estate covers around 240,000 hectares. It has 45,000 buildings, including barracks, airfields, naval establishments, military training estate, workshops, offices, messes, family housing, 700 scheduled archaeological monuments and more than 170 ‘sites of special scientific interest’.

According to Chris Goggin, in charge of Operations: “Rinnai condensing continuous flow water heaters are low NoX, less than 50mg with gross efficiencies of 96-97% and recovery of 740 litres per hour at 50° Delta. All our units are A rated on ErP.

The condensing process delivers 95% thermal efficiency, which translates to significant energy savings when compared to standard on-demand water heaters. Rinnai’s high efficiency condensing range of continuous flow water heaters, including the HDC1500 with its 96-97% gross efficiency, covers a vast number of requirements.

* In accordance with BS EN 677

For more information on the RINNAI product range visit www.rinnaiuk.com.

Leading commercial washroom designer and manufacturer, Washroom Washroom, has utilised its off-site service to deliver the perfect design solution for a high specification office washroom and changing area.

4 Kingdom Street, the first building developed by British Land at Paddington Central, is a landmark nine-storey building encompassing a number of wellbeing design features including outside terraces; a ‘glass pod’ delivering a creative meeting space outside of the main floorplate; and a social rooftop space including a café, bar and London’s highest rooftop basketball court.

Washroom Washroom worked closely with Allies and Morrison and main contractor Wates Construction to create the unique washrooms and showers, designed to complement the high specification interior of the building. Washroom utilised its off-site construction methods in order to fine-tune the design before installation on site.

The full height Alto toilet cubicle doors, which are a key feature of the new washroom design, were specified with a real wood veneer finish, stained to match the solid Douglas fir timber panelling in the reception area. Washroom took the lead on this and undertook several trials, adjusting the colour of the stain until a near-perfect match for the distinctive pale grey Douglas fir was achieved. This delicate process was undertaken off-site at Washroom’s Essex factory, several months ahead of installation, saving valuable time on site and reducing the risk of costly changes to the design at a later stage.

The full-size mock-ups took into consideration the placement of existing windows, doors and lighting to create an accurate representation of the finished space. A photo was even taken looking out of the existing washroom window and this image was then blown up to the exact size of the window, allowing the client the opportunity to view the washroom as close to finished as possible. Once the design was approved, the washrooms were deconstructed and stored safely at the factory ready to be delivered to site just in time.

As well as the distinctive Douglas fir real wood veneer finish, the toilet cubicles also incorporate a bespoke iPad holder as part of the design. The full-height Alto cubicles feature a flush front design to create an attractive, virtually seamless façade – ideal for a high specification office washroom.

Washroom also manufactured bespoke vanity units with cast polished concrete tops manufactured by MASS Concrete and integral waste bins. Its attractive Tego hinged mirror unit was fitted above the sinks to provide a neat and compact hidden storage solution for essential washroom consumables.

The new staff shower and changing room area which Washroom installed in the basement at 4 Kingdom Street features full height Alto FENIX shower cubicles for an ultra matt, high performance finish, along with Z style Forza solid grade laminate lockers.

Greg Holme, associate director at Allies and Morrison said “Washroom were helpful and patient, especially regarding getting the Douglas fir stain exactly right. They also recommended the concrete manufacturer for the vanities, who went on to supply concrete flooring for the main reception and concrete treads for the feature stair.

“The washroom mock-up was part of our specification and was vital to the success of this project. Washroom worked closely with us to deliver exactly what we were looking for and I know the client is happy with the end result.”

Trevor Bowers, director at Washroom Washroom added “One of the defining trends of commercial washrooms in recent years is the demand for more expensive and unusual materials so taking the time to make sure the design is perfect at the earliest stage is essential. Creating full-scale mock-ups is an invaluable tool for projects like this to help clients visualise the complete washroom design months ahead of installation, making the whole process more efficient.”

For more information on the range of services and products offered by Washroom Washroom, please visit www.washroom.co.uk, call 0800 999 8888 or email sales@washroom.co.uk.

A cross-party group of MPs has urged the Government to introduce a new ‘Dedicated Strategy for Small Housebuilders’ to reverse the decline in the number of new homes built by small builders, which has plummeted to just 2,500 today from 12,000 in 1998.

Describing the new proposals, the MPs leading the report said ‘We have many legitimate disagreements with each other on many aspects of housing policy, but on this we are agreed: we cannot solve the housing shortage without smaller builders.’

‘An Inquiry into Support for Small Housebuilders’, supported by the Federation of Small Businesses (FSB), calls for a ‘Dedicated Strategy for Small Housebuilders’ which must address the key challenges holding housebuilders back, including:

  1. Limited access to finance: MPs are calling for a Government backed guarantee on loans to small housebuilders, who are more reliant on financing than bigger builders with large reserves of cash.
  2. Action against businesses that pay their suppliers late: The report asks for a strengthened prompt payment code with a new “three strikes and you’re out” rule targeting big businesses who repeatedly pay late.
  3. More help to increase apprenticeships in the building trade: Large businesses paying the new apprentice levy must prioritise transferring their levy to small, rather than large, businesses, helping to increase apprenticeship opportunities in the building trade.
  4. Remove barriers to building on small sites: Government must use the revised NPPF to streamline the planning process for smaller firms.

Robert Courts MP, Chair of the APPG, said “Government action has started to address some of the needs of small builders but we must leave no stone unturned to truly unlock the housing market.

“A new, dedicated strategy for small housebuilders would be an important step in achieving this. This needs to centre on a positive package of measures that removes some the biggest barriers for small builders including the inability to access finance and reducing the cost of developer contributions like the Community Infrastructure Levy.”

Catherine West MP, Vice Chair of the Inquiry, said “The current state of the UK housing market leaves no doubt that there is huge potential for small builders to make a vital contribution to building the homes we need.

“Our report sets out a series of proposals that will enable small builders to scale up, grow and build more which will help relieve the housing shortage.

“The simple truth is that the UK cannot expect to build the homes we so desperately need unless smaller builders are backed. Giving small builders the keys they need could result in tens of thousands of urgently needed homes being built up and down the UK.

“This will help create jobs, stimulate economic growth and provide the homes the UK need.”

FSB acts as the secretariat for the APPG and supported them on the inquiry.

Mike Cherry, National Chairman at the Federation of Small Businesses (FSB), said “Small housebuilders will welcome the cross-party effort to shine a light on the very real challenges that are holding them back from playing their part in building the homes the UK needs.

“It is vital that the Government does not turn a blind eye to the findings of this report and commits to creating a dedicated strategy aimed at giving small homebuilders the finance, skills and support they need to help fix the broken housing market.”

A major CITB (Construction Industry Training Board) report into migration and the construction industry has revealed that a third of firms employ migrant workers, saying they have comparable skills to British workers and are more readily available. Some employers (22%) also said they have a better work ethic. But only 1% of firms said they specifically look to recruit migrants.

The large-scale, GB-wide research, by CITB, IFF Research and the Institute of Employment Research at Warwick University, is the first to bring together the views of construction firms, employment agencies and migrant workers. Researchers conducted over 600 interviews to provide a detailed and up-to-date picture of the role migrant workers play in the construction industry.

Over a third of employers who employ staff from outside the UK say they do so because there are not enough skilled applicants from the UK, rather than for cheaper labour. The issue is magnified in London where one in two employers say they are ‘very dependent’ on migrant workers, compared to around one in six in Yorkshire and the Humber.

The study dispelled some common misconceptions around migrant pay, skills levels and occupations. It showed that only 1% of employers say that migrants are cheaper and that the majority of non-UK construction workers are skilled, with over two-thirds holding a construction-related qualification. Two-thirds of employment agencies reported that migrant workers have similar skills to their UK counterparts.

Professor Anne Green who carried out the research at Warwick University’s Institute of Employment Research, says “The UK construction sector relies on migrant labour alongside UK workers to meet demand. This is especially the case in London. Migrant labour plays a key role in offering flexibility for the sector to respond in a timely fashion to project requirements. This means that the future immigration policy matters, as does training of UK workers.”

The research also showed that while the largest number of migrant workers (22%) are general labourers (22%), there is a wide spread across many skilled areas such as architects (15%), carpenters/joiners (13%), plasterers (13%), bricklayers (11%), and directors/managers/supervisors (9%). A similar spread of occupations was reported by non-UK workers themselves.

The workforce is still mainly British, however, with only 1 in 8 construction workers born outside the UK. One in 15 or 140,000 overall come from the European Union (EU). The majority come from Poland (39%) and Romania (26%) and is largely London-based.

The research found that three-quarters of migrant workers surveyed expect to be working in the UK in 12 months’ time, with only 1 in 20 expecting to move abroad, and over half expecting to work in the UK until retirement.

Recruitment agencies reported that EU nationals are more commonly placed than non-EU migrant workers and two in five agencies are expecting staff shortages due to Brexit. One quarter of employers reported at least one impact of Brexit on their company to date, with the most common being increased costs (12%), followed by project delays due to uncertainty and a lack of client investment.

London-based construction firms were more likely to report impacts because of Brexit including a lack of client investment (23%), project delays (19%) and staff shortages (13%).

Steve Radley, Director of Policy at CITB, says “Our detailed look at migration labour in construction illustrates how it gives employers the flexibility to respond rapidly to a range of skill needs. It shows that the construction workforce is still largely home-grown but migrant workers play a critical role, particularly in major projects and in London.

“While most firms are not reporting an impact from Brexit, those who employ migrants are concerned about the future availability of EU workers. But with over three quarters of construction workers expecting to stay in the next 12 months, we have breathing space to adapt to any changes in migration policy. While construction employers work with government on its future approach, we will support them to find new and better ways to attract, train and retain the workforce they need.

See the full report here.

According to the UK Space Agency, the government aims to enable Commercial Spaceflight from UK spaceports by 2020. As privatised commercial space travel moves closer towards becoming a reality, buildingspecifier takes a look at what role the construction industry will play in delivering spaceports throughout the country.

What is a spaceport?

A spaceport (or cosmodrome) is a site for launching and receiving spacecraft. The word spaceport, and even more so cosmodrome, has traditionally been used for sites that are capable of launching spacecraft into orbit around Earth or on interplanetary trajectories.

Major spaceports often include more than one launch complex, which can be rocket launch sites adapted for different types of launch vehicles. For launch vehicles with liquid propellant, suitable storage facilities and, in some cases, production facilities are necessary. On-site processing facilities for solid propellants are also common.

A spaceport may also include runways for takeoff and landing of aircraft to support spaceport operations, or to enable support of HTHL or HTVL winged launch vehicles.

Making UK spaceports a reality

So the UK has set its sights upon being the best place in Europe for space flight operations, now it is time to put its money where its mouth is. After all, sending humans and satellites into space requires effort, money, dedication and sacrifice.

The target to deliver commercial space flight from UK spaceports by 2020 is equally as dependent on the construction industry as it is on scientific and technological advancements. Without cutting edge sites being constructed or repurposed for the purpose of space travel, there will be no space travel. In order to tackle this issue, the UK Space Agency is offering grant funding of up to £10 million (possibly even more in exceptional cases) to encourage those wishing to develop spaceport operations. Proposals must be submitted by joint enterprises, consisting of at least one potential UK spaceport and one small-satellite launch or sub-orbital flight operator. Applicants need to propose a business plan on how they intend to launch small satellites or sub-orbital flights, including space tourism, microgravity flights or spaceplanes, from the UK by 2020. All applications for this funding must be submitted by 28 April 2017.

Once completed, the new Spaceflight Bill will expand further upon the regulatory framework for building and operating spaceports on British soil.

Mike Pocock is a planning law expert from Pinsent Masons, an international law firm which specialises in the energy, infrastructure, financial services, real estate and advanced manufacturing and technology sectors. He commented “The space industry represents a huge opportunity for the UK, with potentially significant economic benefits.
“The reality of spaceflight from the UK is closer than many think, and there is currently momentum to develop a number of ‘spaceports’ which will be critical infrastructure if the UK is to be able to send satellites as well as, potentially, space tourists into space.”

“Applications for grant funding by potential spaceports and operators were made earlier this year to UK Space, and the results of these are expected later this summer. The timing of the announcement in the Queen’s Speech therefore could not be better. These are exciting times for the UK space industry.”

In an interview with the BBC, Chairman of umbrella group UKSpace Richard Peckham, said “The UK Space Industry faces an incredibly challenging time as the country navigates its way out of the European Union.”

“For the UK industry to thrive in this new environment, it is essential that the whole sector: government, academia and industry, continue to work in partnership with a steady focus on innovation and growth, with government ready to procure and promote British products and services.”